Single Phase Motor Drive Circuit Soft Switching Control

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Solution Overview

Problem

Single phase motor drive circuits face inefficiencies in drive efficiency, oscillation, and noise due to low drive current and changes in current direction, particularly when compared to three-phase motors.

Innovation Solution

The implementation of a single phase motor drive circuit that includes a counter unit, energization pattern generation unit, and drive unit, which performs soft switching operations based on Hall signal cycles, reducing power consumption and noise by generating a 180-degree energization pattern and using pulse width modulation signals to drive the motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional single phase motor drive circuit is used, then the motor can operate, but drive efficiency is low due to insufficient drive current

Engineering Contradiction:
Improvedrive efficiencyVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements periodic switching control of the motor drive circuit based on detected motor operation states. The control unit periodically switches between different drive patterns (first drive pattern with higher current for acceleration, second drive pattern with lower current for maintenance) to optimize both drive efficiency and energy consumption throughout the motor's operational cycle

Inventive Principle:
Principle #19Periodic action

2Object-generated harmful factors

If single phase motor drive is used, then the motor can operate, but oscillation and noise grow due to current direction changes

Engineering Contradiction:
ImprovenoiseVSAvoidoperation smoothness
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The patent dynamically adjusts the drive pattern based on real-time detection of motor operation states. By transitioning from static single-phase drive to dynamic multi-pattern drive, the system optimizes current direction changes to reduce oscillation and noise while maintaining operational smoothness across different motor states

Inventive Principle:
Principle #15Dynamics

3Force

If drive current is increased to improve torque, then torque improves, but power consumption increases

Engineering Contradiction:
ImprovetorqueVSAvoidpower consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent applies partial high-current drive only when necessary (during acceleration or load changes detected by the control unit), rather than continuous high-current drive. The system uses the first drive pattern with higher current partially during critical phases, and switches to the second drive pattern with lower current during stable operation, achieving adequate torque while reducing overall power consumption

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9391547B2Single phase motor drive circuit, single phase motor apparatus, apparatus having fan
Publication Date: 2016.07.12 KK TOSHIBA
  • US9391547B2 patent drawing
  • US9391547B2 patent drawing
  • US9391547B2 patent drawing

AI summary

According to an embodiment, single phase motor drive circuit includes a counter unit, an energization pattern generation unit, and a drive unit. The unit counts a time of phase switching of a Hall signal based on a clock signal. The energization pattern generation unit generates an energization pattern based on the count result of the counter unit. The drive unit generates a pulse width modulation (PWM) signal based on a duty setting signal and the energization pattern signal to output an output signal to drive a single phase motor based on the PWM signal.