Single Phase Transformer Modular Outdoor Connection

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Solution Overview

Problem

Multi-phase transformers are cumbersome and costly to replace, leading to delays in energy supply due to their large size and weight, requiring extensive and time-consuming transportation and installation, especially when a fault occurs, necessitating a more flexible and efficient solution for connecting to power systems.

Innovation Solution

The use of single-phase transformers with cable connections to outdoor connections, allowing for flexible setup and connection to power systems without the need for minimum distance maintenance between high-voltage conductors and ground potential components, utilizing cable conductors with lengths between 5 and 50 meters, and incorporating redundant and modular designs with overvoltage protection and adjustable voltage settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-phase transformers are used for power conversion, then power transformation function is achieved, but replacement time and installation complexity increase significantly

Engineering Contradiction:
Improvepower transformation functionVSAvoidreplacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent divides a multi-phase transformer system into multiple independent single-phase transformers. Each single-phase unit can be independently replaced without affecting the others, reducing replacement time from months to days. The segmentation allows parallel operation and simplifies logistics for replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The single-phase transformers are designed with universal mounting structures and standardized connection points that can accommodate different configurations. The outdoor connection elements can serve multiple functions including electrical connection, grounding, and structural support, reducing installation complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multi-phase transformers are used for power conversion, then power transformation function is achieved, but transportation and installation complexity increase due to large size and weight

Engineering Contradiction:
Improvepower transformation functionVSAvoidtransportation and installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By segmenting the system into single-phase units, each unit has reduced weight and dimensions compared to a complete multi-phase transformer. This makes transportation easier and allows standard shipping methods to be used, reducing special handling requirements and costs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces outdoor connection elements as intermediaries between the single-phase transformers and the power system. These connection elements simplify the interface requirements, allowing standard mounting procedures and reducing installation complexity at the installation site.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If single-phase transformers are distributed over large area, then flexibility in setup is improved, but connection complexity to power system lines increases

Engineering Contradiction:
Improveflexibility in setupVSAvoidconnection complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outdoor connection elements are designed with universal mounting structures and standardized connection interfaces that can accommodate different power system configurations. Each connection element provides multiple functions including electrical connection, mechanical support, and grounding, simplifying the overall connection process despite distributed positioning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent allows for parameter adjustments in the connection elements, such as adjustable mounting heights and configurable connection points. This flexibility enables adaptation to various terrain conditions and power system configurations without increasing connection complexity.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If cable connections with lengths between 5 and 50 meters are used, then flexibility in positioning outdoor connections is improved, but cable management complexity increases

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidcable management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cable connections are integrated with universal mounting structures that provide both electrical connection and mechanical support functions. The cable management system incorporates standardized routing paths and securing mechanisms that work across all connection points, reducing overall system complexity despite the varied cable lengths required for different positioning scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10262791B2Arrangement of single phase transformers
Publication Date: 2019.04.16 SIEMENS ENERGY AUSTRIA GMBH
  • US10262791B2 patent drawing
  • US10262791B2 patent drawing
  • US10262791B2 patent drawing

AI summary

A configuration for replacing a multi-phase transformer includes a plurality of single phase transformers each having a housing which is filled with an insulating fluid and in which a core with a high-voltage winding and a low-voltage winding is disposed. The configuration can be set up flexibly and also connected easily and conveniently to a supply network or consumer network by providing each housing with at least one cable connection and connecting each cable connection through a cable line to an outdoor connection which is air insulated, constructed for outdoor use and set up separately from the housing.