Single Row Vane Thrust Reverser Weight Reduction

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Solution Overview

Problem

Existing thrust reverser designs for turbine engines are heavy and costly, failing to meet the performance requirements of emerging aircraft designs while reducing weight and manufacturing costs effectively.

Innovation Solution

A thrust reverser system featuring a single row vane assembly and a transcowl with a blocking assembly, which redirects engine airflow through a circumferentially extended aperture, reducing the number of vanes and materials used, thereby lowering weight and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If multiple rows and columns of cascade vanes are used, then reverse thrust performance is improved, but weight and manufacturing cost increase

Engineering Contradiction:
Improvereverse thrustVSAvoidthrust reverser weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The patent extracts and eliminates redundant vane rows from the traditional multi-row cascade vane configuration, retaining only a single row of vanes. This extraction of unnecessary components directly reduces weight while maintaining reverse thrust performance through optimized single-row vane geometry and positioning within the aperture.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a multi-dimensional array of vanes (multiple rows and columns) to a simplified single-row configuration. This dimensional reduction reorganizes the vane arrangement from a complex grid structure to a streamlined linear arrangement, decreasing material usage and weight while preserving the necessary thrust generation capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Force

If multiple rows and columns of cascade vanes are used, then reverse thrust performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvereverse thrustVSAvoidmanufacturing cost
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

By extracting and removing redundant vane rows and columns, the patent significantly reduces the total number of vane components that require manufacturing, assembly, and maintenance. This extraction of excess components directly lowers manufacturing costs while the optimized single-row design maintains effective reverse thrust generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the vane assembly into a simplified single-row configuration rather than maintaining a complex multi-row structure. This segmentation reduces the number of parts, simplifies assembly procedures, and decreases manufacturing complexity, thereby reducing overall manufacturing cost while preserving functional performance.

Inventive Principle:
Principle #1Segmentation

3Weight of moving object

If a single row vane assembly is used, then weight and manufacturing cost are reduced, but reverse thrust generation capability must be maintained

Engineering Contradiction:
Improvethrust reverser weightVSAvoidreverse thrust
Core Design Contradiction:
Weight of moving objectVSForce

Solution Approach 1:

The patent changes the geometric parameters of the single-row vanes, including vane angle, chord length, span distribution, and positioning within the aperture. These parameter optimizations ensure that the reduced single-row configuration generates sufficient reverse thrust to meet performance requirements despite having fewer vanes compared to traditional multi-row designs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent optimizes the dynamic characteristics of the single-row vane assembly by adjusting vane angles and positions to maximize airflow deflection efficiency. This dynamic optimization ensures that each vane in the single row contributes maximally to reverse thrust generation, compensating for the reduced number of vanes and maintaining effective deceleration capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively generates reverse thrust while reducing the weight and manufacturing cost of thrust reversers, meeting performance requirements for turbine engines.

Implementation Method 1

a blocking assembly mounted within the transcowl and configured to direct engine airflow to discharge through the aperture, to thereby generate reverse thrust

Methodology Applied
Scientific EffectFlow redirection:

Data Source

PatentUS10648426B2Single row vane assembly for a thrust reverser
Publication Date: 2020.05.12 HONEYWELL INTERNATIONAL INC
  • US10648426B2 patent drawing
  • US10648426B2 patent drawing

AI summary

A thrust reverser system comprising a single row vane assembly is provided. The provided thrust reverser system is capable of meeting performance requirements for turbine engines with reduced weight and cost.