Single Servo Package Delivery Mechanism for Aerial Vehicles

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Solution Overview

Problem

There is a need for lightweight, reliable, and robust package delivery systems for unmanned vehicles, such as aerial, ground, and water-based vehicles, to facilitate efficient delivery services.

Innovation Solution

A package delivery system that includes a package door hingedly coupled to the vehicle's fuselage, a servo or actuator, a servo arm, a latch, and a rod, allowing for loading, locking, sensing, and releasing of packages using a single servo or actuator, with configurations to prevent backdriving from forces, torques, or pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple servos or actuators are used for loading, locking, sensing, and releasing packages, then the system can perform these functions independently and reliably, but the device complexity and weight increase

Engineering Contradiction:
Improvepackage delivery system reliabilityVSAvoidnumber of servos or actuators
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single servo or actuator is designed to perform multiple functions (loading, locking, sensing, and releasing packages) through a linkage mechanism that includes a servo arm, rod, and latch. This multi-functional design reduces the number of components while maintaining system reliability through integrated operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple previously separate functions (loading, locking, sensing, releasing) into a single integrated mechanism driven by one servo or actuator. The linkage system merges these operations into a coordinated sequence, reducing device complexity while preserving functional reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If a single servo or actuator is used for loading, locking, sensing, and releasing packages, then the device complexity is reduced, but the system may become vulnerable to backdriving from external forces

Engineering Contradiction:
Improvenumber of servos or actuatorsVSAvoidresistance to backdriving
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The latch mechanism is designed with a ratchet or one-way feature that prevents backdriving before it can occur. This preliminary protective design ensures that external forces from package weight or environmental pressures cannot reverse the servo's positioning, maintaining reliability while using a single actuator.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A mechanical intermediary element (such as a ratchet, pawl, or friction-based clutch) is introduced between the servo output and the package handling components. This intermediary prevents direct backdriving of the servo while still allowing the servo to control the loading, locking, sensing, and releasing functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the package door is kept open for loading and releasing, then access is easy, but the system is vulnerable to environmental forces and loses package security

Engineering Contradiction:
Improvepackage loading and releasing accessVSAvoidpackage security and environmental protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The package door is designed as a dynamic component that transitions between open and closed states as needed. The door is coupled to the servo mechanism, allowing it to open for loading/access and close for security and environmental protection, adapting its state to the operational requirements at each moment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The door is automatically closed and locked immediately after package loading or releasing is complete, as a preliminary protective action. This ensures that the package is secured and the vehicle is protected from environmental forces before the next operation begins, maintaining both ease of operation and security.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11453496B1Package delivery systems and methods for aerial vehicles
Publication Date: 2022.09.27 AMAZON TECH INC
  • US11453496B1 patent drawing
  • US11453496B1 patent drawing
  • US11453496B1 patent drawing

AI summary

A package delivery apparatus of a vehicle may include a servo, a servo arm rotated by the servo, a latch that rotates responsive to rotation of the servo arm, and a rod and slider that moves responsive to rotation of the servo arm. The components of the package delivery apparatus may move between a plurality of positions, including a loading position, a locking position, a sensing position, and a release position. The rotation of the latch may control loading, locking, sensing, and release of a package within a package path of the vehicle, and the movement of the rod and slider may control movement of a door assembly of the vehicle between open and closed positions.