Adjustable Single-Sprocket Trainer Interface for Quiet Bike Switching

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Solution Overview

Problem

Existing bicycle trainers require users to manually adjust derailleurs and install cassettes, which is cumbersome, noisy, and causes unnecessary wear on bicycle parts, especially for users who want to switch between different bicycles or trainers.

Innovation Solution

An adjustable single-sprocket system for bicycle trainers that allows users to easily attach and detach bicycles without needing to adjust derailleurs or install cassettes, using a position adjustment dial, camming spacer, and compression springs to micro-adjust the sprocket position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If users manually adjust derailleurs and install cassettes to switch between different bicycles or trainers, then the system can accommodate different bicycles, but the operation becomes cumbersome and time-consuming

Engineering Contradiction:
Improvecompatibility with different bicyclesVSAvoidease of switching between bicycles
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent extracts the cassette and derailleur adjustment mechanisms from the traditional bicycle trainer system, replacing them with a single-sprocket design that accepts a standardized single-speed bicycle configuration. This eliminates the need for users to manually install different cassettes or adjust derailleurs when switching between bicycles.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The single-sprocket system creates a universal interface that works with any single-speed bicycle, regardless of the original cassette configuration. The standardized sprocket design and corresponding bicycle adapter enable one trainer to accommodate multiple different bicycles without requiring bicycle-specific adjustments or components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If users frequently adjust derailleurs and change cassettes, then different bicycles can be used with the trainer, but unnecessary wear is caused to bicycle parts

Engineering Contradiction:
Improveability to use multiple bicyclesVSAvoidlifespan of bicycle parts
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

By removing the cassette and derailleur components from the system and replacing them with a fixed single-sprocket design, the patent eliminates the mechanical wear that occurs during cassette installation/removal and derailleur adjustment. The direct-drive single-sprocket interface significantly reduces stress on bicycle components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a simplified, robust single-sprocket design that prioritizes durability and low maintenance over mechanical complexity. The standardized interface acts as a wear-resistant intermediary that protects the more expensive bicycle components from damage.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If derailleurs are adjusted to change gears during riding, then resistance can be varied, but noisy operation occurs indoors

Engineering Contradiction:
Improveability to vary resistanceVSAvoidnoise during operation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent removes the derailleur and multi-cassette mechanism entirely, replacing it with a single-sprocket system. Resistance variation is achieved through direct manipulation of the single sprocket position or through trainer resistance controls rather than through noisy derailleur shifting mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical derailleur shifting system with an alternative resistance control mechanism, such as electromagnetic or friction-based resistance adjustment in the trainer itself, eliminating the need for noisy mechanical gear changes during indoor riding.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If a single-sprocket system is used to simplify bicycle attachment, then ease of operation improves, but the ability to simulate different gear ratios is reduced

Engineering Contradiction:
Improveease of attaching bicyclesVSAvoidsimulation of different gear ratios
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent introduces a variable-resistance mechanism in the trainer that acts as an intermediary between the single-sprocket drive and the resistance application. This mediator allows the system to simulate different gear ratios through resistance modulation rather than through multiple physical sprockets, maintaining ease of operation while preserving training versatility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical multi-sprocket gear system with an electromagnetic or friction-based resistance control system that can dynamically adjust resistance levels to simulate various gear ratios, eliminating the need for physical gear changes while maintaining the same training effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a seamless and noise-free shifting experience, reduces wear on bicycle parts, and allows users to easily transition between different bicycles and trainers, enhancing user convenience and extending equipment lifespan.

Implementation Method 1

a first compression spring and a second compression spring positioned between the outer spacer and the camming spacer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a position adjustment dial, a camming spacer, and at least one compression spring

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS20250186852A1Adjustable single-sprocket system for a bicycle trainer
Publication Date: 2025.06.12 ZWIFT INC
  • US20250186852A1 patent drawing
  • US20250186852A1 patent drawing
  • US20250186852A1 patent drawing

AI summary

There is disclosed an adjustable single-sprocket system including a sprocket having an opening for an axle, the sprocket having teeth about a perimeter of the sprocket, wherein the teeth of the sprocket are for engaging a bicycle chain, an adjustment dial, having an opening for the axle, the adjustment dial incorporating at least two adjustment ramps along a dial side closest to the sprocket, and a camming spacer, having an opening for the axle and including at least two camming ramps to engage with the at least two adjustment ramps to increase or decrease distance of the sprocket from the adjustment dial along a rotation axis about the sprocket as the adjustment dial is rotated about the rotation axis in a first direction or a second direction.