Single-Stage Wireless Power Transfer Circuit with Zero Voltage Switching

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Solution Overview

Problem

Current wireless power transfer technologies using antenna-based near-field resonators are complex, costly, and inefficient due to the need for two-stage power converters and limited operating ranges of antenna coils.

Innovation Solution

A single-stage wireless power transmission circuit utilizing solid-state switches and a resonant circuit, where the controller operates the switches for zero voltage switching (ZVS) at a higher frequency than the resonant frequency, reducing switching losses and eliminating the need for an intermediate low voltage DC bus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a two-stage power converter is used to drive the antenna, then the antenna can be driven at the required voltage level, but the system complexity and cost increase

Engineering Contradiction:
Improveantenna drive voltageVSAvoidpower converter architecture
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines the rectification and inversion functions into a single integrated power conversion stage. The antenna is directly coupled to the switching nodes of the power converter, eliminating the need for a separate intermediate voltage conversion stage. This merging of functions reduces system complexity while maintaining the required antenna drive capability.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If a two-stage power converter is used, then power conversion can be achieved, but efficiency decreases due to additional conversion stages

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidconversion efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

By merging the rectification and inversion operations into a single power conversion stage, the patent eliminates energy losses associated with intermediate voltage conversion. The direct coupling of the antenna to the switching nodes allows for efficient power transfer without the need for additional conversion stages.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If hard switching is used in the power converter, then the circuit is simpler to implement, but switching losses and EMI increase

Engineering Contradiction:
Improvecircuit implementation simplicityVSAvoidswitching losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs periodic resonant oscillations at the antenna operating frequency to naturally create zero-voltage switching conditions. The resonant circuit causes the voltage across the switches to periodically reach zero, allowing for lossless switching without complex control circuitry. This periodic resonant action achieves soft switching while maintaining implementation simplicity.

Inventive Principle:
Principle #19Periodic action

4Ease of manufacture

If the antenna operates at a fixed narrow voltage range, then the coil design is simplified, but the operating range and power transfer distance are limited

Engineering Contradiction:
Improvecoil design simplicityVSAvoidoperating voltage range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent makes the power converter operating frequency dynamic by coupling it to the resonant frequency of the antenna system. The converter operates at the resonant frequency, which can vary with load conditions and coupling strength. This dynamic frequency adjustment allows the system to adapt to different operating conditions and power transfer distances while maintaining efficient power transfer.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances efficiency, reduces complexity and cost, and allows for longer power transfer distances by enabling ZVS, which minimizes switching losses and electromagnetic interference (EMI) while maintaining high power transfer efficiency.

Implementation Method 1

A resonant circuit is coupled to the switch node and configured to resonate at a second frequency that is lower than the first frequency. The first frequency interacts with the resonant circuit creating out of phase voltage and current signals at the switch node.

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The out of phase signals enable the first and the second solid-state switches to operate with zero voltage switching

Methodology Applied
Scientific EffectZero voltage switching:

Implementation Method 3

An antenna network is coupled to the switch node and configured to transmit electrical energy at a first frequency

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS10424970B2Soft switched single stage wireless power transfer
Publication Date: 2019.09.24 NAVITAS SEMICON LTD
  • US10424970B2 patent drawing
  • US10424970B2 patent drawing
  • US10424970B2 patent drawing

AI summary

A control scheme and architecture for a wireless electrical energy transmission circuit employs two solid-state switches and a zero voltage switching (ZVS) topology to power an antenna network. The switches drive the antenna network at its resonant frequency and simultaneously energize a separate resonant circuit that has a resonant frequency lower than the antenna circuit. The resonant circuit creates out of phase voltage and current waveforms that enable the switches to operate with (ZVS).