Single-Use Control Solution Container With Nested Wells

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Solution Overview

Problem

Existing control solution containers for medical and laboratory applications are prone to contamination, result in inefficient use due to large volume sizes leading to expired solutions, and lack precision in dispensing, posing risks and increased costs.

Innovation Solution

The development of containment systems with a foil laminate seal and nested wells that simulate a patient's finger for precise delivery of control solutions to medical devices, incorporating a secondary fill liquid and vapor barriers to minimize evaporation, and a status indicator to ensure single-use integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a large volume control solution container is used to provide multiple doses, then the number of dosages available is increased, but the solution is prone to contamination and may expire before complete use

Engineering Contradiction:
Improvevolume of control solutionVSAvoidcontamination risk
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the control solution into multiple single-use sealed containers, each containing a precise dose. This segmentation eliminates contamination risk between uses while providing multiple dosages, as each container is independently sealed and used once then discarded.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs disposable single-use control solution containers that are sealed and discarded after one use. This approach prioritizes reliability and contamination prevention over reusability, allowing multiple doses to be available while ensuring each dose remains uncontaminated.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Loss of substance

If a reusable control solution container is used, then cost is reduced, but the solution must be repeatedly opened exposing it to contaminants

Engineering Contradiction:
Improvecontrol solution wasteVSAvoidcontamination from air and surfaces
Core Design Contradiction:
Loss of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent uses disposable single-use containers that eliminate contamination risk by being sealed until use. While each container is discarded after one use, the system reduces overall waste by providing precise dosing and preventing solution degradation from repeated opening and closing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts the control solution from a single large reusable container and distributes it into multiple smaller sealed containers. This extraction allows the solution to remain protected in sealed containers until the moment of use, eliminating exposure to contaminants while maintaining availability of multiple doses.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a conventional container opening is used for dispensing, then ease of operation is improved, but dispensing precision is poor

Engineering Contradiction:
Improveease of dispensingVSAvoiddosing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent incorporates a self-priming droplet dispensing mechanism that automatically forms and releases a precise droplet when the container is tilted. This self-service mechanism eliminates the need for manual squeezing while maintaining ease of operation, and simultaneously achieves precise dosing through controlled droplet formation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual squeezing mechanics with a self-priming droplet formation mechanism. The container design allows gravity and surface tension to automatically form a precise droplet at the dispensing opening, eliminating variability from manual pressure while maintaining simple operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If control solution is dispensed by squeezing the container, then ease of operation is improved, but dosing precision deteriorates

Engineering Contradiction:
Improveease of dispensingVSAvoiddose accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The container automatically forms a precise droplet through its self-priming mechanism when tilted, eliminating the need for manual squeezing. This self-service approach maintains ease of operation while ensuring consistent, accurate dosing through controlled droplet formation rather than variable manual pressure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual squeezing mechanics with a gravity-based self-priming droplet formation system. This substitution eliminates the variability introduced by manual pressure while keeping the operation simple—users only need to tilt the container rather than squeeze it.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These systems provide stabilized control solutions with minimized contamination risk, precise dosing, extended shelf life, and cost-effectiveness, ensuring accurate analyte measurements and reducing waste.

Implementation Method 1

vapor barriers to minimize evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

nested wells that simulate a patient's finger for precise delivery

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS7850923B2Container for maintaining stabilized control solution and container for single-use control solution including prior use indicator
Publication Date: 2010.12.14 BIONOSTICS
  • US7850923B2 patent drawing
  • US7850923B2 patent drawing
  • US7850923B2 patent drawing

AI summary

Aspects and embodiments of the present disclosure are directed to devices and methods for the containment and presentation of a control solution to a medical device. Such devices and methods can be directed to containers (e.g., containment and presentation devices) that include structures such as nested containment wells for maintaining a stabilized control solution. Embodiments can include an indicator, such as one to indicate status of a seal for a container and/or for a liquid inside such a container.