Adjustable Sink Cross-Member for Non-Linear Edge Mounting
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Solution Overview
Problem
The installation of sinks in counters is time-consuming due to varying sink sizes and types, particularly exacerbated by sinks with non-linear mounting edges, which pose challenges in efficient mounting.
Innovation Solution
A sink support system featuring a cross-member with telescoping bracket structures and adjustable connector elements that accommodate different sink sizes and non-linear edge profiles, allowing for secure and adjustable positioning of sinks using leveling bolts and end caps.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional fixed mounting systems are used, then installation is simple for standard sinks, but installation becomes time-consuming and difficult for sinks with varying sizes and non-linear mounting edges
Solution Approach 1:
The cross-member incorporates telescoping bracket structures that can dynamically adjust their length and configuration. The brackets include adjustable arms that can be positioned at multiple angles and distances, allowing the mounting system to adapt to various sink sizes and non-linear mounting edges, thereby reducing installation time while maintaining versatility
Solution Approach 2:
The mounting system is divided into separate adjustable components including telescoping brackets, adjustable connector elements, and modular support structures. This segmentation allows each component to be independently adjusted to match the specific geometry of different sink types, enabling quick adaptation without requiring complete replacement of the mounting system
2Adaptability or versatility
If fixed-length brackets are used, then the structure is simple and easy to manufacture, but they cannot accommodate sinks with non-linear mounting edges
Solution Approach 1:
The bracket structures incorporate telescoping mechanisms and adjustable arms that can change their configuration dynamically. These dynamic elements allow the brackets to conform to non-linear mounting edges while maintaining a relatively simple base structure that is easy to manufacture, balancing adaptability with manufacturing simplicity
Solution Approach 2:
The adjustable connector elements and bracket arms are designed to accommodate curved and non-linear geometries. The mechanisms allow for angular adjustments and curved positioning paths, enabling the mounting system to adapt to non-linear sink edges without requiring complex custom-shaped brackets
3Adaptability or versatility
If adjustable telescoping brackets are used, then various sink configurations can be accommodated, but the manufacturing and assembly complexity increases
Solution Approach 1:
The cross-member is segmented into standardized telescoping bracket components that can be manufactured using common fabrication processes. Each segment is designed with standard connection interfaces and adjustment mechanisms that simplify manufacturing while providing the necessary adjustability for different sink configurations
Solution Approach 2:
The telescoping bracket structures are designed as universal components that can accommodate multiple sink types and configurations through a single design. The brackets incorporate standardized adjustment mechanisms that provide multi-functionality, reducing the need for multiple specialized parts and simplifying manufacturing
Data Source
AI summary
A sink setting cross-member supports a non-linear sink support surface relative to a support structure. In an exemplary embodiment, the cross-member includes a first bracket portion at a first bracket end, and a second bracket portion at a second bracket end. A support portion is disposed between the first bracket portion and the second bracket portion.