Sinusoidal Wire Commissure Posts for Flexible Heart Valve Deployment

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Solution Overview

Problem

Conventional stented bioprosthetic heart valves with rigid commissure posts face issues such as binding, overlapping, and failure to accommodate curved aortic profiles, leading to leaking, improper support, and trauma during delivery and deployment, due to their lack of flexibility and inability to fully expand radially.

Innovation Solution

The development of bioprosthetic heart valves with commissure posts formed from single or double wires featuring a sinusoidal wave pattern along their longitudinal axis, which increases bending flexibility by adjusting frequency, amplitude, and wavelength, allowing for complete radial expansion and deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If rigid commissure posts are used to provide structural support, then the valve maintains stability and proper positioning, but the valve cannot accommodate curved aortic profiles and experiences binding/overlapping during delivery

Engineering Contradiction:
Improvestructural supportVSAvoidaccommodation of curved aortic profiles
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The commissure posts are constructed from wire segments configured in a sinusoidal or undulating pattern, creating a flexible structure that can bend and conform to curved aortic profiles while maintaining structural support. The sinusoidal configuration allows the posts to flex during delivery and deployment without binding or overlapping.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The commissure posts transition from a compressed state during delivery to an expanded functional state after deployment. The sinusoidal wire configuration enables dynamic adaptation during the delivery-deployment process, allowing the posts to bend during threading through vasculature and then stabilize in their functional position after expansion.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If rigid commissure posts are used to maintain valve structure, then the valve provides proper support, but the inflow and outflow rings cannot fully radially expand leading to leaking and improper seating

Engineering Contradiction:
Improvevalve structure supportVSAvoidradial expansion accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The sinusoidal wire configuration of the commissure posts creates a flexible structure that allows the inflow and outflow rings to fully radially expand during deployment. The flexibility enables complete expansion without the binding and overlapping that would occur with rigid posts, ensuring proper seating and preventing leaking.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If the delivery mechanism is threaded through bent vasculature, then minimally invasive delivery is achieved, but the wire segments overlap on the inside radius of bends and create gaps on the outside radius

Engineering Contradiction:
Improveminimally invasive deliveryVSAvoidwire segment positioning
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The sinusoidal wire configuration enables the commissure posts to dynamically adapt during threading through bent vasculature. The flexible structure allows the posts to bend without causing the wire segments to overlap on the inside radius or create excessive gaps on the outside radius, maintaining proper geometry during delivery.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sinusoidal or undulating pattern of the wire segments changes the geometric parameters of the commissure posts, creating a configuration that accommodates bending during delivery. This parameter change in the wire configuration allows the structure to flex during navigation through curved vasculature while maintaining proper segment spacing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible commissure posts ensure precise placement, minimize binding and overlapping, and provide a more open path for blood flow, ensuring proper seating and reducing the risk of trauma and leakage by allowing full radial expansion and deployment of the inflow and outflow rings.

Implementation Method 1

commissure posts formed from single or double wires featuring a sinusoidal wave pattern along their longitudinal axis, which increases bending flexibility

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2437689B1Flexible commissure structure for attaching valve bioprosthesis
Publication Date: 2023.08.02 MEDTRONIC PS MEDICAL INC
  • EP2437689B1 patent drawingFigure 1A~2
  • EP2437689B1 patent drawingFigure 3A
  • EP2437689B1 patent drawingFigure 3B

AI summary

A cylindrical anchoring structure for supporting a tissue heart valve is disclosed. The cylindrical anchoring structure defines a central longitudinal axis and includes an inflow ring having at least one sinusoidal-shaped wire with a plurality of peaks and troughs and an outflow ring having at least one sinusoidal-shaped wire with a plurality of peaks and troughs. A flexible commissure post having a longitudinal axis connects the inflow ring and the outflow ring. The flexible commissure post has a bending flexibility along a plane defined by a surface containing all straight lines connecting any point on the central longitudinal axis of the cylindrical anchoring structure and any point on the longitudinal axis of the flexible commissure post.