Silicon Monoxide Composite Anode With CNT Coating for Low Conductivity

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Solution Overview

Problem

Current lithium ion batteries using graphite as negative electrodes face limitations in energy density, and composite materials of silicon monoxide and graphite are not widely adopted due to silicon monoxide's poor electrical conductivity and low initial coulombic efficiency.

Innovation Solution

A method for preparing a silicon monoxide composite material by introducing a protective gas and a carbon source gas in a vapor deposition oven, allowing carbon nanotubes to grow on the surface of silicon monoxide without additional catalysts, forming a conductive carbon coating layer that enhances electrical conductivity and coulombic efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon monoxide material is used as negative electrode material, then theoretical specific capacity is improved (reaching 2100 mAh/g), but electrical conductivity deteriorates (poor electrical conductivity)

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining silicon monoxide particles with carbon nanotubes to form a composite negative electrode material. The carbon nanotubes are grown on the surface of silicon monoxide particles through chemical vapor deposition, creating a conductive network that improves electrical conductivity while preserving the high capacity of silicon monoxide. This composite structure resolves the contradiction between high capacity and poor conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a carbon nanotube coating layer specifically on the surface of silicon monoxide particles. The carbon nanotubes form a conductive network at the surface level, providing local electrical conductivity enhancement without altering the bulk properties of silicon monoxide. This localized modification allows the material to maintain its high theoretical capacity while gaining improved conductivity where it is most needed - at the electrode interface.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If silicon monoxide material is used as negative electrode material, then theoretical specific capacity is improved (reaching 2100 mAh/g), but initial coulombic efficiency deteriorates (low initial coulombic efficiency)

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidinitial coulombic efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses composite materials combining silicon monoxide with carbon nanotubes to improve initial coulombic efficiency. The carbon nanotube coating provides a stable interface for lithium ion insertion and extraction, reducing irreversible capacity loss during initial cycles. This composite structure enables the material to achieve both high theoretical capacity and improved initial coulombic efficiency.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by modifying the surface of silicon monoxide particles with a carbon nanotube coating. This surface modification creates a stable interface that facilitates efficient lithium ion transport during initial cycles, improving initial coulombic efficiency without affecting the bulk capacity of silicon monoxide. The localized carbon coating provides a protective and conductive interface that enhances electrochemical performance.

Inventive Principle:
Principle #3Local quality

3Reliability

If graphite is used as negative electrode material, then initial coulombic efficiency is improved (high initial coulombic efficiency), but theoretical specific capacity deteriorates (372 mAh/g fails to accommodate increasing requirements)

Engineering Contradiction:
Improveinitial coulombic efficiencyVSAvoidtheoretical specific capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies composite materials by combining silicon monoxide (high capacity) with carbon nanotubes (good conductivity and stability). This composite structure allows the negative electrode to achieve theoretical capacity exceeding 2100 mAh/g from silicon monoxide while the carbon nanotube network provides the conductivity and interface stability needed for high initial coulombic efficiency, thus overcoming graphite's capacity limitation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by fundamentally changing the negative electrode material from graphite (372 mAh/g capacity) to silicon monoxide-based composite (2100 mAh/g capacity). This parameter change in material composition enables a five-fold increase in theoretical specific capacity while the carbon nanotube coating ensures that initial coulombic efficiency remains high through improved electrical conductivity and stable lithium ion interface.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method improves the electrical conductivity and initial coulombic efficiency of silicon monoxide, increasing the theoretical capacity of graphite electrodes and enhancing the energy density of lithium ion batteries while reducing volume variations during charging and discharging.

Implementation Method 1

a part of the silicon monoxide raw material is subjected to a disproportionation reaction

Methodology Applied
Scientific EffectDisproportionation reaction:

Implementation Method 2

subjecting the pre-heated silicon monoxide raw material to a chemical vapor deposition to form carbon nanotubes on a surface of silicon monoxide

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS11996549B2Silicon monoxide composite material, method for preparing same, and lithium ion battery
Publication Date: 2024.05.28 ZHAO HONG
  • US11996549B2 patent drawing
  • US11996549B2 patent drawing
  • US11996549B2 patent drawing

AI summary

A method for preparing a silicon monoxide composite material includes: a first stage: introducing a protective gas into a vapor deposition oven, and pre-heating a silicon monoxide raw material, such that a part of the silicon monoxide raw material is subjected to a disproportionation reaction; a second stage: continuously introducing the protective gas and introducing a carbon source gas, and subjecting the pre-heated silicon monoxide raw material to a chemical vapor deposition to form carbon nanotubes on a surface of silicon monoxide; and a third stage: after a predetermined time period, stopping introducing the carbon source gas, and stopping introducing the protective gas until the vapor deposition oven is cooled to room temperature, to prepare the silicon monoxide composite material. During the preparation process, no extra catalyst needs to be added, a product of the previous disproportionation reaction may act as a catalyst for the growth of the carbon nanotubes.