SiOx Negative Electrode Structure for Cycle-Stable Fast Charging

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Solution Overview

Problem

Conventional lithium ion secondary batteries using graphite as a negative electrode active material face challenges in further improving energy density, and the use of Si-based materials leads to expansion and contraction during charge and discharge, affecting cycle characteristics and rapid charging properties.

Innovation Solution

A negative electrode comprising a silicon-based active material (SiO x ) combined with specific carbon-based materials and a conductive additive, such as carbon nanotubes, is designed to manage expansion and contraction, enhancing electrical contact and reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si-based negative electrode active materials are used to increase capacity, then energy density is improved, but expansion and contraction during charge and discharge occur, deteriorating cycle characteristics

Engineering Contradiction:
ImprovecapacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent embeds Si-based active material particles inside a composite structure consisting of conductive additive particles and binder material particles, forming a nested configuration where the Si-based material is surrounded and protected by the composite matrix. This nesting approach allows the Si-based material to expand and contract during charge-discharge cycles while maintaining electrical contact and structural integrity, thereby improving cycle characteristics without sacrificing capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates a composite negative electrode active material consisting of Si-based active material particles combined with conductive additive particles and binder material particles in specific ratios. This composite structure provides both the high capacity of Si-based materials and the structural stability needed for good cycle characteristics, resolving the contradiction between capacity and reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If Si-based negative electrode active materials are used to improve energy density, then capacity increases, but rapid charging properties deteriorate due to expansion and contraction

Engineering Contradiction:
ImprovecapacityVSAvoidrapid charging properties
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The nested structure with conductive additives and binder material surrounding the Si-based particles maintains electrical pathways during rapid charge-discharge cycles, preventing the loss of conductive contact that would otherwise occur due to expansion and contraction. This enables both high capacity and good rapid charging properties.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent optimizes the particle size parameters of the Si-based active material (average particle diameter 3 nm to 30 nm) and the composite particles (average particle diameter 0.1 μm to 10 μm), as well as the composition ratios of conductive additive and binder material, to achieve a balance between capacity and rapid charging performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If graphite is used as negative electrode active material for safety and stability, then reliability is improved, but energy density cannot be further improved

Engineering Contradiction:
Improvesafety and stabilityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent creates a composite negative electrode active material that combines Si-based particles with conductive additives and binder materials, achieving a balance between the high capacity of Si-based materials and the structural stability needed for safety and reliability, thereby overcoming the energy density limitation of pure graphite electrodes.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP4693460A1Negative electrode for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery using same
Publication Date: 2026.02.11 AESC JAPAN LTD
  • EP4693460A1 patent drawing
  • EP4693460A1 patent drawing
  • EP4693460A1 patent drawing

AI summary

An objective of the present invention is to suppress the expansion and contraction when charging and discharging a nonaqueous electrolyte secondary battery, including lithium ion secondary batteries, when an Si-based negative electrode active material is used, to improve the lifespan (cycle characteristics) of the nonaqueous electrolyte secondary battery, and to improve rapid charging properties. The present invention is a negative electrode for a nonaqueous electrolyte secondary battery, the negative electrode containing a negative electrode active material, a binder, and a conductive additive. The negative electrode active material contains: a silicon-based active material (A) containing SiOx (in the formula, x is a number satisfying 0.5≤x≤1.6); a carbon-based active material (B) composed of secondary particles formed by aggregating primary particles; and a carbon-based active material (C) composed of primary particles different from the carbon-based active material (B). The average particle diameter of metallic silicon particles contained in the silicon-based active material (A) is 0.5-10nm, the conductive additive has a linear shape, the diameter of said line being is 1-4nm, and the length of the line being 2-15µm.