SiOx Nanofilament Anode for Lithium-Ion Battery Capacity

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Solution Overview

Problem

Lithium-ion batteries face limitations in specific energy capacity due to graphite-based anodes, and silicon anodes suffer from instability and volume expansion issues, necessitating the development of high-capacity, stable anode materials for improved performance.

Innovation Solution

A process for preparing SiOx with a nanometric filamentary structure through a high-temperature fusion reaction between SiO2 and Si, incorporating carbon, to form gaseous SiO, which condenses into nanofilaments, creating a material with a high theoretical capacity and improved stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If graphite-based anodes are used, then the battery structure is stable, but the specific energy capacity is limited to 372 mAh/g

Engineering Contradiction:
Improvestructural stabilityVSAvoidspecific energy capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention changes the chemical composition parameter by using SiOx instead of graphite, achieving a theoretical capacity of 1338 mAh/g which is 3.6 times higher than graphite's 372 mAh/g, while maintaining structural stability through the nanometric filamentary structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite material approach with SiOx nanofilaments embedded in a conductive matrix, combining the high capacity of silicon-based materials with the electrical conductivity needed for stable battery operation

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon anodes are used to increase capacity to 4200 mAh/g, then the specific capacity increases significantly, but the volumetric expansion reaches approximately 320% causing instability

Engineering Contradiction:
Improvespecific capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention segments the silicon into nanometric filaments with diameters of 10-100 nm, which can accommodate volume expansion through radial deformation of the fibers, preventing silicon sputtering and loss of electrical contact during cycling

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nanometric filamentary structure acts as a flexible framework that can radially deform to accommodate the 320% volumetric expansion of silicon during lithiation, maintaining structural integrity and electrical continuity throughout cycling

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If nanoparticle structures are used to relax internal mechanical stresses, then the cycling performance improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvecycling performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention utilizes the phase transition of silicon from bulk to nanometric filamentary structure, which fundamentally changes the mechanical stress distribution and enables the material to accommodate volume expansion through radial deformation rather than cracking

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The nanometric filamentary structure self-accommodates the volumetric expansion through radial deformation of the fibers, eliminating the need for additional buffer materials or complex engineering solutions to manage expansion stresses

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SiOx nanofilaments achieve a high reversible capacity of 1338 mAh/g and enhanced cycling stability, addressing the limitations of existing anode materials by accommodating volume expansion and maintaining electrical continuity.

Implementation Method 1

a process for preparing SiOx with a nanometric filamentary structure through a high-temperature fusion reaction between SiO2 and Si

Methodology Applied
Scientific EffectHigh-temperature fusion reaction: Exothermic Reaction

Implementation Method 2

gaseous SiO, which condenses into nanofilaments

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP3083498B1Method for preparing siox having a nanometric filament structure, and use thereof as a lithium-ion battery anode material
Publication Date: 2021.05.26 HYDRO QUEBEC CORP
  • EP3083498B1 patent drawingFigure 1
  • EP3083498B1 patent drawingFigure 2
  • EP3083498B1 patent drawingFigure 3

AI summary

The invention relates to a method for preparing SiOx nanofilament particles, in which x is 0.8 to 1.2. The method includes: a step of melting silica (SiO2) and silicon (Si) at a temperature that is at least around 1410°C, leading to the production of gaseous silicon monoxide (SiO); and a step of condensing the gaseous SiO, thus obtaining the SiOx nanofilament particles. The method can also include the use of carbon.