SiOx Negative Electrode Active Material for Lithium-Ion Battery

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Solution Overview

Problem

Lithium-ion rechargeable batteries using conventional negative active materials face issues with low initial efficiency and high irreversible capacity, leading to economically infeasible battery capacity increases due to excessive positive electrode material requirements.

Innovation Solution

A negative electrode active material for non-aqueous electrolyte rechargeable batteries is developed, comprising SiOx with an O/Si molar ratio of 0.5 to 1.6, where XPS peaks for Si—O binding energy are within specific ranges, and a carbon-based material is coated on the surface to improve initial efficiency and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional carbon-based materials are used as negative electrode active material, then the battery structure is stable, but the energy density and capacity are limited

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the negative electrode active material by using SiOx with specific O/Si molar ratios (0.5-1.6) and controlling the crystalline silicon content (1-50 wt%), thereby achieving higher lithium ion insertion/extraction capacity while maintaining structural stability during cycling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material structure consisting of crystalline silicon dispersed in silicon dioxide matrix, where the silicon provides high capacity and the二氧化硅 provides structural stability, creating a synergistic effect that resolves the contradiction between capacity and cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If SiOx with high silicon content is used to increase capacity, then energy density improves, but expansion and contraction during lithium ion adsorption/release cause insufficient retention of discharge capacity

Engineering Contradiction:
Improvecharge/discharge capacityVSAvoidretention of discharge capacity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent optimizes the O/Si molar ratio parameter within 0.5-1.6 and controls crystalline silicon content at 1-50 wt%, finding the optimal balance between capacity and stability. This parameter optimization ensures sufficient lithium ion insertion sites while maintaining structural integrity during cycling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The silicon dioxide matrix acts as a protective cushion that pre-comprises the expansion stress of crystalline silicon during lithium ion insertion, preventing structural collapse and maintaining discharge capacity retention throughout cycling

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If carbon film is formed on surface of silicon composite to improve structure, then cycle characteristics improve, but initial efficiency is limited

Engineering Contradiction:
Improvecycle characteristicsVSAvoidinitial efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the surface composition by forming a carbon-based material coating on SiOx particles, which improves electrical conductivity and initial reaction efficiency while the underlying SiOx structure provides long-term cycling stability, resolving the contradiction between initial efficiency and cycle life

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the initial efficiency and cycle characteristics of lithium-ion rechargeable batteries by suppressing irreversible reactions and optimizing the structure and composition of the negative electrode active material, resulting in improved battery performance and reduced material requirements.

Implementation Method 1

forming SiOx by performing a first heat treatment on a silicon oxide powder represented by SiOx (0.5≦x≦1.6) in an inert atmosphere or a reducing atmosphere at a temperature of 800° C. to 1400° C. for 30 minutes to 8 hours

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

forming a carbon-based material on a surface of the SiOx by performing a second heat treatment on the SiOx in a carbon-containing gas atmosphere or a vapor atmosphere at a temperature of 600° C. to 1200° C. for 30 minutes to 8 hours

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS9577255B2Negative electrode active material for non-aqueous electrolyte rechargeable battery, method of fabricating the same, and non-aqueous electrolyte rechargeable battery including the same
Publication Date: 2017.02.21 DAEJOO ELECTRONICS MATERIALS CO LTD
  • US9577255B2 patent drawing
  • US9577255B2 patent drawing
  • US9577255B2 patent drawing

AI summary

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