SiP Vertical Stacking for Reduced Footprint and Parasitic Capacitance

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Solution Overview

Problem

Traditional multi-chip modules (MCMs) face challenges in miniaturization due to large system-on-a-chip (SoC) and crystal components, leading to increased parasitic capacitance and footprint, which hinders the development of smaller wireless devices with greater functionality.

Innovation Solution

The implementation of a system-in-a-package (SiP) with vertical integration of SoCs and discrete components, including a crystal, using a substrate to reduce footprint and parasitic capacitance by stacking components, thereby minimizing trace length and coupling between sensitive paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional MCM horizontal integration is used, then component interconnections are established, but package footprint and parasitic capacitance increase

Engineering Contradiction:
Improvepackage footprintVSAvoidtrace routing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from horizontal integration (2D plane) to vertical integration (3D stacking), moving components from the x-y plane to the z-dimension. This dimensional change eliminates the need for extensive trace routing on the substrate, reducing parasitic capacitance while maintaining electrical interconnections through vertical vias and stacked component architecture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If crystal and SoC are placed horizontally on substrate, then clocking and processing functions are provided, but parasitic capacitance increases affecting crystal oscillation

Engineering Contradiction:
Improvecrystal oscillation reliabilityVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By stacking the crystal vertically above the SoC rather than placing it horizontally adjacent to the SoC, the patent minimizes the trace length and reduces parasitic capacitance in the clock signal path. This vertical arrangement improves crystal oscillation reliability by reducing the harmful capacitive effects that would otherwise interfere with the oscillation startup.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If more components are integrated horizontally, then device functionality increases, but package size increases

Engineering Contradiction:
Improvewireless functionalityVSAvoidpackage area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent enables higher component integration density by utilizing the vertical z-dimension for stacking multiple components (SoC, crystal, filters, LNA, PA) rather than spreading them out horizontally. This allows advanced wireless functionality with multiple RF chains and filtering stages to be achieved within a compact package footprint, effectively decoupling functionality from package area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If long crystal routing paths are used, then crystal connections are established, but parasitic capacitance adversely affects oscillation startup

Engineering Contradiction:
Improveoscillation startupVSAvoidcrystal trace length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The vertical stacking architecture reduces crystal trace length by connecting the crystal directly above the SoC through short vertical vias rather than requiring long horizontal traces across the substrate. This dimensional repositioning minimizes the trace length to the essential minimum, reducing parasitic capacitance and ensuring reliable oscillation startup.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10548223B2Surface mount device stacking for reduced form factor
Publication Date: 2020.01.28 SKYWORKS SOLUTIONS INC
  • US10548223B2 patent drawing
  • US10548223B2 patent drawing
  • US10548223B2 patent drawing

AI summary

A packaged module for use in a wireless communication device has a substrate supporting an integrated circuit die that includes at least a microprocessor and radio frequency receiver circuitry and a stacked filter assembly configured as a filter circuit that is in communication with the radio frequency receiver circuitry. The stacked filter assembly includes a plurality of passive components, where each passive component is packaged as a surface mount device. At least one passive component is in direct communication with the substrate and at least another passive component is supported above the substrate by the at least one passive component that is in the direct communication with the substrate.