3D Cell Incubator Siphon Drain for Moisture Control

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Solution Overview

Problem

Current automated cell culture systems face issues with long-term stability and efficiency due to moisture-related failures and high maintenance costs, making it difficult to continuously culture cells for the development of artificial organs like skin, liver, or heart.

Innovation Solution

An automated 3D cell culture system with a first body containing a cell culture space and a medium storage space separated by a partition wall with a drain hole, using a communication pipe for siphon-driven medium exchange and a second body for medium recovery and observation, allowing for continuous medium supply and cell observation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated cell culture devices are used to enable long-term continuous culture, then productivity and efficiency are improved, but reliability deteriorates due to frequent failures from internal moisture accumulation

Engineering Contradiction:
Improvelong-term continuous culture capabilityVSAvoiddevice stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the harmful internal moisture from the automated cell culture device by introducing a communication pipe that connects the culture space to the external environment. This pipe enables continuous drainage of condensed moisture, preventing accumulation inside the device and thereby maintaining reliability during long-term operation while preserving productivity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If medium exchange is performed manually to maintain cell culture, then device complexity is reduced, but productivity deteriorates due to frequent interruptions and contamination risks

Engineering Contradiction:
Improvecontinuous culture efficiencyVSAvoidculture system structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a self-service mechanism where the communication pipe automatically drains condensed moisture from the culture space to the external environment without requiring manual intervention. This passive drainage system operates continuously based on gravitational and pressure differential principles, enabling the device to maintain itself during long-term culture operations.

Inventive Principle:
Principle #25Self-service

3Reliability

If the culture space is sealed to prevent contamination, then reliability is improved, but harmful factors worsen due to internal moisture accumulation

Engineering Contradiction:
Improvecontamination preventionVSAvoidinternal moisture
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The communication pipe serves as an intermediary element that reconciles the contradiction between sealing the culture space and preventing moisture accumulation. The pipe is positioned such that it allows moisture to pass through from the culture space to the external environment while maintaining the sealed integrity of the culture space, thus preventing both contamination and moisture-related failures.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If automated medium supply systems are implemented to reduce maintenance costs, then ease of operation is improved, but device complexity increases leading to higher maintenance requirements

Engineering Contradiction:
Improveautomated medium supplyVSAvoidsystem structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical automated medium supply systems with a passive gravity-based drainage system. The communication pipe utilizes gravitational force and pressure differentials to automatically drain condensed moisture, eliminating the need for pumps, valves, or other complex mechanical components. This substitution maintains ease of operation while significantly reducing device complexity and maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables long-term, efficient cell culture by automatically supplying medium and facilitating continuous observation, reducing contamination risks and maintenance costs, suitable for culturing cells into artificial organs.

Implementation Method 1

a communication pipe provided at the first partition wall to drain the medium of the cell culture space to the outside by a siphon action

Methodology Applied
Scientific EffectSiphon action: Syphon

Data Source

PatentUS11884908B23D cell automated incubator
Publication Date: 2024.01.30 DANAGREEN CO LTD
  • US11884908B2 patent drawing
  • US11884908B2 patent drawing
  • US11884908B2 patent drawing

AI summary

This application relates to an automated three-dimensional (3D) cell culture system. The system includes a first body including a cell culture space in which a scaffold, on which cells are cultured, is provided and the cells are cultured thereon, and a medium storage space which is partitioned from the cell culture space by a first partition wall, in which a medium is provided and stored, and which surrounds the cell culture space, wherein the first partition wall has a drain hole to communicate the medium storage space with the cell culture space. The system also includes a communication pipe provided at the first partition wall to drain the medium of the cell culture space to the outside by a siphon action. The system further includes a second body including a medium recovery space located under the first body and recovering and externally draining the medium drained through the communication pipe.