Six-Lens Camera Assembly with Aspheric Inflection Points

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Solution Overview

Problem

Current camera lens assemblies for mobile devices face challenges in achieving high image quality and miniaturization while maintaining a large aperture, especially in low-light conditions and with hand trembling, due to limitations in F-number and lens design.

Innovation Solution

A camera lens assembly comprising a sequence of lenses with specific refractive powers and surface configurations, including aspheric surfaces with inflection points, optimized to achieve a total effective focal length and entrance pupil diameter ratio of ≤1.7, ensuring a large ultra-thin aperture and low sensitivity, thereby enhancing image quality and miniaturization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the F-number is reduced to increase aperture size for low-light performance, then the aperture diameter increases, but the lens assembly length increases

Engineering Contradiction:
Improveaperture sizeVSAvoidlens assembly length
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The lens assembly is divided into six individual lens elements (first through sixth lenses) with alternating positive and negative refractive powers. This segmentation allows each lens to contribute to the overall optical power while managing the light path efficiently, enabling a larger effective aperture without proportionally increasing the total lens length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs aspheric surfaces with inflection points on several lenses (first, third, fifth, and sixth lenses) to change the geometric parameters of the optical elements. This allows for optimized light ray control that achieves larger aperture performance while maintaining compact lens assembly dimensions by altering the surface curvature parameters rather than simply scaling up all dimensions.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the lens assembly is miniaturized to reduce device thickness, then the total track length decreases, but the aperture size and image quality deteriorate

Engineering Contradiction:
Improvetotal track lengthVSAvoidaperture size
Core Design Contradiction:
Length of moving objectVSIllumination intensity

Solution Approach 1:

The lens design incorporates aspheric surfaces with inflection points that dynamically optimize the light path through non-uniform curvature variations. This allows the optical system to achieve high aperture performance (f/EPD≤1.7) within a miniaturized form factor by creating more efficient light ray trajectories that maximize aperture utilization without increasing physical length.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lens assembly uses a composite configuration of six different lens elements with alternating positive and negative refractive powers, where each lens is made of optical material with specific refractive indices. This composite structure enables the system to achieve high aperture performance and good image quality in a compact form by combining the optical effects of multiple materials with different properties.

Inventive Principle:
Principle #40Composite materials

3Length of moving object

If the lens assembly is miniaturized to reduce device thickness, then the total track length decreases, but the image quality deteriorates

Engineering Contradiction:
Improvetotal track lengthVSAvoidimage quality
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs aspheric surfaces with inflection points on multiple lenses to replace traditional spherical surfaces. This curvature modification allows for better correction of optical aberrations (spherical aberration, coma, astigmatism) within the miniaturized lens assembly, maintaining high image quality by creating more complex but optimized light ray paths that converge more precisely on the image sensor.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Each lens element in the six-lens assembly serves multiple functions: the positive power lenses (first, second, fifth) provide converging power while the negative power lenses (third, sixth) provide diverging power for aberration correction. The aspheric surfaces on these lenses simultaneously perform multiple roles including focusing light, correcting spherical aberration, and controlling field curvature, thereby maintaining high image quality in a compact configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If aspheric surfaces with inflection points are used to improve optical performance, then the image quality improves, but the manufacturing complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidsurface configuration complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The aspheric surfaces with inflection points are applied selectively to specific lenses (first, third, fifth, and sixth lenses) rather than all lenses, based on their specific optical functions. This local application of complex surface geometry focuses the manufacturing complexity only where needed to achieve the desired optical performance improvements, rather than uniformly complicating the entire lens assembly.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a camera lens assembly with improved image quality and reduced sensitivity, capable of handling low-light conditions and maintaining miniaturization, by optimizing the refractive powers and surface configurations of the lenses.

Implementation Method 1

a first lens, a second lens, a third lens, a fourth lens, a fifth lens and a sixth lens arranged in sequence from an object side to an image side along an optical axis. The first lens, the second lens and the fifth lens have positive refractive powers, and the third lens and the sixth lens have negative refractive powers.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11262537B2Camera lens assembly including six lenses each having refractive power
Publication Date: 2022.03.01 ZHEJIANG SUNNY OPTICAL CO LTD
  • US11262537B2 patent drawing
  • US11262537B2 patent drawing
  • US11262537B2 patent drawing

AI summary

The present disclosure provides a camera lens assembly. The camera lens assembly includes a first lens, a second lens, a third lens, a fourth lens, a fifth lens and a sixth lens arranged in sequence from an object side to an image side along an optical axis. The first lens, the second lens and the fifth lens have positive refractive powers, and the third lens and the sixth lens have negative refractive powers. A total effective focal length f of the camera lens assembly and an entrance pupil diameter EPD of the camera lens assembly satisfy: f/EPD≤1.7.