Six-Lens Optical Assembly for Vignetting and Thermal Stability

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Solution Overview

Problem

Existing wide-angle lens modules struggle to accommodate both visible and infrared light bands, often resulting in vignetting effects when used with large image sensing elements, and require multiple glass lenses to mitigate temperature-induced image issues, increasing cost and complexity.

Innovation Solution

The optical lens assembly comprises six lenses with specific refractive powers, including a third lens with carefully configured refractive index, central thickness, and entrance pupil diameter, satisfying conditions that enhance manufacturability and reduce temperature impact on imaging quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a wide-angle lens module is used with an image sensing element having a large effective area, then the coverage area is improved, but the vignetting effect occurs

Engineering Contradiction:
Improveimage sensing element effective areaVSAvoidvignetting effect
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the refractive indices, focal lengths, and curvature radii of the six lens elements. Specifically, the combination of negative and positive refractive powers in alternating lens elements, along with precise control of thickness and air gap parameters, enables the system to maintain uniform illumination across large image sensing elements while achieving wide-angle coverage.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If multiple glass lenses are used to solve image problems caused by temperature change, then the thermal stability is improved, but the cost and complexity increase

Engineering Contradiction:
Improvethermal stabilityVSAvoidnumber of glass lenses
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining multiple lens elements made of different materials with distinct thermal expansion coefficients and refractive index temperature dependencies. This composite lens structure compensates for thermal effects through the complementary properties of the constituent materials, achieving thermal stability without requiring an excessive number of glass lenses.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If the wide-angle lens module is designed for large aperture, then the light gathering ability is improved, but the manufacturability and temperature sensitivity worsen

Engineering Contradiction:
Improvelight gathering abilityVSAvoidmanufacturability
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by establishing specific mathematical relationships between the entrance pupil diameter, refractive indices, and focal lengths of the lens elements. The condition 2.64 < (nd3×CT3)/EPD < 4.55 optimizes the balance between light gathering ability and manufacturability, ensuring that large aperture lenses can be manufactured with reasonable tolerances while maintaining performance.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If the wide-angle lens module is designed for large aperture, then the light gathering ability is improved, but the temperature impact on imaging quality worsens

Engineering Contradiction:
Improvelight gathering abilityVSAvoidtemperature impact on imaging quality
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent employs composite materials with carefully selected thermal properties in the lens elements. The combination of materials with different thermal characteristics in the six-lens configuration creates a thermally compensated optical system that maintains imaging quality across temperature variations while preserving large aperture light gathering capability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the manufacturability of the optical lens assembly, reduces the impact of temperature changes on imaging quality, and enhances the optical lens assembly's ability to handle both visible and infrared light bands without vignetting.

Implementation Method 1

a refractive index of the third lens is nd3, a central thickness of the third lens along the optical axis is CT3, an entrance pupil diameter of the optical lens assembly is EPD, and the following condition is satisfied: 2.64□(nd3*CT3)/EPD□4.55

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a first lens with negative refractive power, comprising an object-side surface and an image-side surface, wherein the object-side surface of the first lens is concave near the optical axis; a second lens with negative refractive power, comprising an object-side surface and an image-side surface; a third lens with positive refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250044553A1Optical lens assembly and photographing module
Publication Date: 2025.02.06 NEWMAX TECH CO LTD
  • US20250044553A1 patent drawing
  • US20250044553A1 patent drawing
  • US20250044553A1 patent drawing

AI summary

An optical lens assembly includes a stop, and includes, in order from the object side to the image side: a first lens, a second lens, a third lens, a fourth lens, a fifth lens, and a sixth lens; wherein a refractive index of the third lens is nd3, a central thickness of the third lens along the optical axis is CT3, an entrance pupil diameter of the optical lens assembly is EPD, and the following condition is satisfied: 2.64□(nd3*CT3)/EPD□4.55.