Six-Lens Imaging Assembly Layout for Stray Light and Weld Mark Control

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Solution Overview

Problem

Six-piece optical imaging lens assemblies face issues with stray light and weld marks due to improper placement of the fifth and sixth lenses and their support members, affecting imaging quality.

Innovation Solution

The optical imaging lens assembly is designed with specific constraints on spacing distances, refractive powers, and support member placements to optimize the edge thicknesses of the fifth and sixth lenses, ensuring proper vector height ratios and blocking stray light, thereby reducing weld marks during molding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the fifth lens and sixth lens are disposed close to each other to reduce assembly size, then the lens assembly becomes more compact, but stray light increases and imaging quality deteriorates

Engineering Contradiction:
Improvelens assembly sizeVSAvoidstray light
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

A support member is introduced as an intermediary component between the fifth lens and sixth lens. This support member includes a blocking structure that physically intercepts and blocks stray light paths while allowing the lenses to maintain their compact spacing arrangement. The support member acts as a mediator that enables close lens placement without compromising imaging quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the edge thickness of the fifth lens is reduced to optimize imaging performance, then imaging quality improves, but weld marks during molding increase

Engineering Contradiction:
Improveimaging qualityVSAvoidweld marks
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by establishing specific mathematical relationships between the edge thickness of the fifth lens and other critical dimensions such as the spacing distance between lenses and the diameter of the support member. By controlling these parameters within defined ranges, the design achieves optimal imaging performance while preventing weld marks during the molding process.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the spacing distance between the fifth lens and sixth lens is reduced to compact the assembly, then the lens assembly becomes smaller, but assembly stability decreases

Engineering Contradiction:
Improvelens assembly sizeVSAvoidassembly stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The support member serves as a stabilizing intermediary structure between the fifth lens and sixth lens. It provides mechanical reinforcement and precise positioning that maintains assembly stability even when the spacing distance is minimized. The support member's blocking structure also contributes to structural rigidity in the compact configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If the vector height ratio of the fifth lens is optimized to block stray light, then imaging quality improves, but the complexity of the support member structure increases

Engineering Contradiction:
Improveimaging qualityVSAvoidsupport member structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The support member is designed with local quality by concentrating the blocking function at specific strategic locations rather than requiring complex structures throughout. The blocking structure is positioned precisely where stray light paths intersect, providing effective stray light blocking with minimal structural complexity. The support member's geometry is optimized to achieve the required vector height ratio only where necessary.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves imaging quality by minimizing weld marks and stray light, enhancing assembly stability, and optimizing the imaging performance of the lens assembly.

Implementation Method 1

a first lens having a positive refractive power, a second lens having a positive refractive power, a third lens having a negative refractive power, a fourth lens having a positive refractive power, a fifth lens having a positive refractive power, and a sixth lens having a negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20260036790A1Optical imaging lens assembly
Publication Date: 2026.02.05 ZHEJIANG SUNNY OPTICAL CO LTD
  • US20260036790A1 patent drawing
  • US20260036790A1 patent drawing
  • US20260036790A1 patent drawing

AI summary

The disclosure discloses an optical imaging lens assembly, including: a lens barrel, and a lens group and a support member group, which are accommodated in the lens barrel, wherein the lens group includes a first lens to a sixth lens, which are sequentially arranged from an object side to an image side along an optical axis; the first lens, a second lens, a fourth lens and a fifth lens have a positive refractive powers, and a third lens and the sixth lens have a negative refractive powers; the support member group includes a fourth support member disposed between the fourth lens and the fifth lens and a fifth support member disposed between the fifth lens and the sixth lens; and the optical imaging lens assembly satisfies: 3.8<T56/T45<6.8, 1.7<EP45/T45<4.5, and 1.6<f5/(D5s−d5s)<2.8.