Six-Phase Motor Drive Synchronization via Single Controller

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Solution Overview

Problem

Existing six-phase AC induction motor drive systems experience destabilization and desynchronization due to slight variations in controllers and system components, leading to inefficiencies and reduced motor performance.

Innovation Solution

A single controller configuration is used to synchronize two three-phase power base drive sections with a precise 30 electrical degree time shift, maintaining synchronization and optimizing power delivery to two three-phase winding groups spatially shifted by 30 degrees, allowing for consistent command signals to pulse width modulator generators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a master and follower controller architecture is used to control two three-phase power base drive sections, then the system can provide six-phase power output, but slight variations in controllers and system components cause destabilization and desynchronization

Engineering Contradiction:
Improvesix-phase power outputVSAvoidsystem synchronization
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent combines the control functions of both master and follower controllers into a single controller that generates command signals for both pulse width modulator generators. This unified control architecture eliminates the synchronization issues caused by having separate controllers with independent clocks and timing variations, while still maintaining the six-phase power output capability through coordinated control of the two three-phase power base drive sections.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate master and follower controllers are used, then each controller can independently manage its power base drive section, but clock variations between controllers create timing errors

Engineering Contradiction:
Improveindependent controller managementVSAvoidtiming accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent merges the timing and clock functions into a single controller, ensuring that both pulse width modulator generators receive commands from the same timing source. This eliminates the clock synchronization errors that occur when separate controllers operate independently, while the system maintains adaptability through the single controller's ability to manage both power base drive sections with a unified timing architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If three-phase drive sections are used, then the system structure is simpler, but energy efficiency and output power are limited compared to six-phase systems

Engineering Contradiction:
Improvedrive system structureVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent segments the six-phase power system into two three-phase power base drive sections that are controlled by a single controller. This segmentation approach maintains the energy efficiency and output power benefits of six-phase systems while using simpler three-phase drive section structures. The single controller coordinates these segmented sections to achieve overall six-phase performance with reduced energy losses.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If three-phase drive sections are used, then the system is easier to implement, but motor winding life is reduced due to higher operating temperatures

Engineering Contradiction:
Improvesystem implementationVSAvoidmotor winding life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent implements a six-phase system segmented into two three-phase drive sections, which distributes the power delivery across more phases. This segmentation allows for better thermal management and reduced operating temperatures compared to a conventional three-phase system, thereby extending motor winding life. The system maintains ease of implementation by using standard three-phase drive section building blocks coordinated by a single controller.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9287818B2Six-phase AC induction motor drive system and method therefor
Publication Date: 2016.03.15 BALDOR ELECTRIC COMPANY
  • US9287818B2 patent drawing
  • US9287818B2 patent drawing
  • US9287818B2 patent drawing

AI summary

A drive system powers a six-phase AC induction motor having a plurality of poles and a stator with a plurality of teeth where the number of teeth divided by six times the number of poles equals an integer number. The stator core has first and second groups of three-phase stator windings. The second group of three-phase windings is separated spatially by 30 electrical degrees from the first group. A first power supply is connectable to the first group of three-phase windings. A second power supply is connectable to the second group of three-phase windings. The second power supply provides power to the second group of three-phase windings that is shifted by 30 electrical degrees in time with respect to the first power supply. The first and second power supplies receive signals from identical pulse width modulator generators. The respective first and second pulse width modulator generators receive commands from one controller.