Dual-Standard Tool Holder Coupling to Reduce Spindle Misalignment

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Solution Overview

Problem

The use of interface adapters to connect tool holders or workpiece holders with different standards to machine tool spindles results in reduced workspace and increased misalignment risks, affecting reproducible error accuracy.

Innovation Solution

A tool holder or workpiece holder with a coupling section that can interact with tool interfaces of both SK50 and HSK80 standards, utilizing an adapter ring or dual sections to securely couple with various standards without the need for adapters, ensuring accurate and versatile tooling compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If interface adapters are used to connect tool holders with different standards to machine tool spindles, then compatibility with different standards is improved, but workspace is reduced and misalignment risks increase

Engineering Contradiction:
Improvecompatibility with different standardsVSAvoidworkspace
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The coupling section is designed with a universal geometry that can directly interface with multiple different standard types (e.g., both HSK and SK standards) without requiring separate adapters. This multi-functional design allows the same coupling section to accommodate various tool holder standards, eliminating the need for interface adapters and thereby preserving workspace.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If interface adapters are used to connect tool holders with different standards to machine tool spindles, then compatibility with different standards is improved, but misalignment risks increase affecting reproducible error accuracy

Engineering Contradiction:
Improvecompatibility with different standardsVSAvoidreproducible error accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The coupling section incorporates a universal interface geometry that directly compatibly connects to multiple different standard types (e.g., both HSK and SK standards) without requiring separate adapters. This eliminates additional interface points that could cause misalignment, thereby maintaining reproducible error accuracy while achieving compatibility with different standards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If interface adapters are used to extend the spindle for different standards, then compatibility is improved, but device complexity increases

Engineering Contradiction:
Improvecompatibility with different standardsVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling section is designed as a single integrated component with universal geometry that can directly interface with multiple different standard types. This eliminates the need for separate interface adapter components, thereby reducing device complexity while maintaining compatibility with different standards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11135692B2Tool holder or workpiece holder and set comprising machine tool and tool holder or workpiece holder
Publication Date: 2021.10.05 ADELBERT HAAS GMBH
  • US11135692B2 patent drawing
  • US11135692B2 patent drawing
  • US11135692B2 patent drawing

AI summary

Provided is a tool holder or workpiece holder (100, 200) for coupling a tool to a drive spindle of a machine tool, said holder comprising a tool holding or workpiece holding section (110, 210) on which a clamping means (111, 211) for holding the tool is arranged, and comprising a coupling section (120, 220) for coupling to a tool interface (150, 160, 250, 260) of the drive spindle of the machine tool, in which the coupling section (120, 220) is configured as suitable for coupling both to a tool interface (150, 250) for receiving tool holders or workpiece holders that comply with a first standard and to a tool interface (160, 260) for receiving tool holders or workpiece holders that comply with a second standard.