Skip Fire Engine Control for NVH Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional variable displacement engines face challenges in managing transitions between operational states, leading to undesirable noise, vibration, and harshness (NVH) issues, especially at higher torque levels, which results in inefficient fuel usage as the engine switches to higher cylinder modes prematurely.

Innovation Solution

Implementing skip fire engine control mechanisms that dynamically manage the firing and deactivation of working chambers, using algorithms and libraries to generate firing sequences that reduce NVH and facilitate smooth transitions between operational states, allowing the engine to remain in lower cylinder modes for longer periods, improving fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional variable displacement engine transitions between operational states are used, then the engine can switch between different cylinder modes, but undesirable noise, vibration, and harshness (NVH) issues occur especially at higher torque levels

Engineering Contradiction:
Improvecylinder mode switching capabilityVSAvoidnoise, vibration, and harshness (NVH)
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by implementing skip-fire operation patterns during transitions between cylinder modes. The engine control system alternates between firing and skipping combustion cycles in a periodic manner, which smooths out the torque delivery and reduces NVH during mode transitions while maintaining adaptability between different operational states.

Inventive Principle:
Principle #19Periodic action

2Power

If the engine switches to higher cylinder modes at higher torque levels, then torque demand is met, but fuel efficiency deteriorates due to premature switching from lower cylinder modes

Engineering Contradiction:
Improvetorque outputVSAvoidfuel consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamics by using real-time monitoring and dynamic threshold adjustment for mode transitions. The control system continuously adapts the torque thresholds for switching between cylinder modes based on current operating conditions, allowing the engine to remain in fuel-efficient lower cylinder modes longer while still meeting torque demands through optimized skip-fire patterns during transitions.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If smooth transitions between operational states are implemented, then NVH is reduced, but the transition process becomes more complex requiring advanced control algorithms

Engineering Contradiction:
Improvenoise, vibration, and harshness (NVH)VSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by introducing predetermined transition profiles and lookup tables that store pre-calculated skip-fire patterns for different transition scenarios. This intermediary layer simplifies the real-time control logic while achieving smooth transitions, as the complex transition management is handled by pre-computed data rather than complex real-time algorithms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8839766B2Control of a partial cylinder deactivation engine
Publication Date: 2014.09.23 TULA TECHNOLOGY INC
  • US8839766B2 patent drawing
  • US8839766B2 patent drawing
  • US8839766B2 patent drawing

AI summary

A variety of methods and arrangements for managing transitions between operating states for an engine are described. In one aspect, an engine is operated in a particular operating state. A transition is made to another operating state. During that transition, the engine is operated in a skip fire manner.