Skip Fire Cylinder Deactivation Firing Order Control

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Solution Overview

Problem

During skip fire operation in internal combustion engines, valve deactivation/reactivation mechanisms are not fully reliable, leading to unintended combustion events and torque changes, which cause NVH issues and degrade emissions.

Innovation Solution

A method is implemented to dynamically update the firing order based on feedback from ionization sensors, adjusting the commanded firing order to compensate for unintended combustion events by skipping or firing cylinders as needed, ensuring desired torque is maintained.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If valve deactivation/reactivation mechanisms are used during skip fire operation, then fuel economy is improved, but reliability of cylinder firing control deteriorates

Engineering Contradiction:
Improvefuel economyVSAvoidcylinder firing control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent implements a feedback mechanism using ionization sensors to detect actual combustion events in each cylinder. The controller monitors these signals and compares actual combustion status with commanded firing status, then dynamically adjusts the firing order to compensate for any deviations caused by unreliable valve actuation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the firing order dynamic rather than fixed. The controller continuously updates the commanded firing order based on real-time combustion detection, allowing the system to adapt to varying reliability conditions of valve actuation while maintaining skip fire operation for fuel economy.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If dynamic firing order adjustment is implemented, then torque stability is improved, but device complexity increases

Engineering Contradiction:
Improvetorque stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system uses the engine's own ionization sensors to detect combustion events and automatically adjusts the firing order without requiring external intervention or complex additional hardware. The control system self-corrects based on feedback from the engine's existing diagnostic capabilities.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively minimizes the impact of unreliable valve actuation during skip fire operations, maintaining desired torque and reducing NVH issues and emissions by dynamically adjusting the firing order in response to unintended combustion events.

Implementation Method 1

combustion may be detected based on feedback from an ionization sensor

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS9835101B2System and method for selective cylinder deactivation
Publication Date: 2017.12.05 FORD GLOBAL TECH LLC
  • US9835101B2 patent drawing
  • US9835101B2 patent drawing
  • US9835101B2 patent drawing

AI summary

Embodiments for operating an engine with skip fire are provided. In one example, a method comprises during a skip fire mode or during a skip fire mode transition, port injecting a first fuel quantity to a cylinder of an engine, the first fuel quantity based on a first, predicted air charge amount for the cylinder and lean of a desired air-fuel ratio, and direct injecting a second fuel quantity to the cylinder, the second fuel quantity based on the first fuel quantity and a second, calculated air charge amount for the cylinder.