Sky Blue TADF Material for OLEDs with Fast Reverse Intersystem Crossing

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Solution Overview

Problem

Current OLED technologies face limitations in achieving high internal quantum efficiency due to the ratio of singlet to triplet excitons, with fluorescent materials capped at 25% and heavy metal complexes being costly and challenging to develop for blue light materials, while pure organic thermally activated delayed fluorescence (TADF) materials with fast reverse intersystem crossing rates and high photoluminescence quantum yield are scarce.

Innovation Solution

A high-performance sky blue thermally activated delayed fluorescent material is developed, synthesized using a compound represented by formula I, involving specific molecular structures and a manufacturing method that includes mixing materials under controlled conditions to achieve ultra-fast reverse intersystem crossing and high luminous efficiency, with the material being applied in the luminescent layer of OLEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fluorescent materials are used in OLED, then the device structure is simple and manufacturing is easy, but the internal quantum efficiency is limited to 25% due to the 1:3 ratio of singlet to triplet excitons

Engineering Contradiction:
Improveease of manufactureVSAvoidinternal quantum efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the energy level parameters of the material system by designing TADF materials with specific singlet-triplet energy gaps (ΔEST < 2.1 eV), enabling efficient reverse intersystem crossing and achieving >25% internal quantum efficiency while maintaining organic material simplicity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite luminescent materials combining donor and acceptor units with specific HOMO-LUMO energy level arrangements, forming a hybrid system that exhibits TADF characteristics with both high efficiency and ease of organic material processing

Inventive Principle:
Principle #40Composite materials

2Reliability

If heavy metal complex phosphorescent materials are used to achieve 100% internal quantum efficiency, then the luminous efficiency is improved, but the cost increases due to precious metals such as iridium and platinum

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive precious metal complexes with inexpensive pure organic TADF materials that achieve comparable or superior efficiency through molecular design, eliminating the need for costly iridium or platinum while maintaining high internal quantum efficiency

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the heavy metal spin-orbit coupling mechanism with an organic-based reverse intersystem crossing mechanism, replacing the need for precious metals with purely organic molecular structures that exhibit TADF characteristics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If pure organic TADF materials are designed to achieve less singlet-triplet energy level difference, then the reverse intersystem crossing rate increases, but such high-performance materials are currently scarce

Engineering Contradiction:
Improvereverse intersystem crossing rateVSAvoidmaterial availability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent divides the luminescent material into separate donor and acceptor units with distinct functions, allowing independent optimization of each unit's properties to achieve the desired small singlet-triplet energy gap and fast reverse intersystem crossing rate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces specific functional groups (fluorine atoms, electron-withdrawing or electron-donating groups) at localized positions in the molecular structure to precisely tune the energy levels and enhance the reverse intersystem crossing rate without affecting the overall material stability

Inventive Principle:
Principle #3Local quality

4Reliability

If the molecular structure of TADF materials is optimized to achieve high photoluminescence quantum yield, then the luminous efficiency is improved, but the structural design becomes more complex

Engineering Contradiction:
Improvephotoluminescence quantum yieldVSAvoidmolecular structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves high photoluminescence quantum yield by optimizing only the critical photoluminescent centers (donor-acceptor interfaces) while keeping the rest of the molecular structure relatively simple and modular, avoiding unnecessary complexity

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in high-efficiency OLEDs with improved luminous efficiency and fine-tuned structure and spectrum, overcoming the limitations of previous materials and enabling the production of high-performance sky blue TADF materials with significant application prospects and economic value.

Implementation Method 1

triplet excitons can return to singlet state through reverse intersystem crossing (RISC)

Methodology Applied
Scientific EffectReverse intersystem crossing:

Implementation Method 2

emits light by transitioning to ground state through radiation

Methodology Applied
Scientific EffectRadiation transition:

Implementation Method 3

due to their spin-orbit coupling effect of heavy atoms, can achieve 100% IQE

Methodology Applied
Scientific EffectSpin-orbit coupling:

Data Source

PatentUS11926772B2High-performance sky blue thermally activated delayed fluorescent material, manufacturing method thereof, and application thereof
Publication Date: 2024.03.12 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11926772B2 patent drawing
  • US11926772B2 patent drawing
  • US11926772B2 patent drawing

AI summary

The invention relates to a high-performance sky blue thermally activated delayed fluorescent material, manufacturing method thereof, and application thereof, which solves the problems of the prior art. Through clever molecular design, a series of sky-blue thermally activated delayed fluorescent materials with less singlet-triplet energy level difference, high luminous efficiency, and fast-rate reverse intersystem crossing constant were synthesized, while fine-tuning of the structure and spectrum thereof were realized.