Skylight Framing System Structural Thermal Break

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Solution Overview

Problem

Traditional skylight designs face a challenge in being both thermally insulated and walkable, as thick, heavy glass required for load-bearing support is incompatible with current thermal glass technology.

Innovation Solution

A skylight framing system that supports structural glass panels with separate thermal panels, using glass setting blocks and structural thermal breaks to create insulating glass units while allowing for independent support of both, maintaining thermal insulation and walkability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If thick heavy glass is used to support walkable loads, then structural strength is improved, but thermal insulation performance deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidthermal insulation performance
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The skylight system is divided into separate functional components: structural glass panels for load-bearing and thermal glass panels for insulation. Each panel type is optimized for its specific function rather than requiring a single panel to fulfill both roles, resolving the contradiction between strength and thermal performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses a composite structure combining structural glass and thermal glass panels within a unified framing system. The framing members integrate support for both panel types, creating a composite assembly that achieves both structural integrity and thermal insulation properties

Inventive Principle:
Principle #40Composite materials

2Strength

If robust framework is used to support thick glass, then structural integrity is improved, but device complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidframework complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The framing members are designed as multi-functional elements that simultaneously support structural glass panels, thermal glass panels, and the connection between them. This universal support structure reduces the need for separate framework components for each function, simplifying the overall system while maintaining structural integrity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If separate support structures are used for structural and thermal panels, then thermal insulation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal insulationVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

While maintaining separate support paths for structural and thermal panels, the framing members are designed as integrated components that accommodate both panel types within a single manufacturing process. The framing system unifies the installation process, allowing both panel types to be installed simultaneously rather than requiring separate manufacturing and installation operations

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves thermal insulation and structural integrity, enabling skylights to support multiple people without compromising energy efficiency or structural strength.

Implementation Method 1

The thermal panel is supported by the lower support surface, and is sealed to the upper support surface by a spacer, forming an insulating glass unit therewith

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9920532B1Skylight framing system
Publication Date: 2018.03.20 CONKLIN WAYNE
  • US9920532B1 patent drawing
  • US9920532B1 patent drawing
  • US9920532B1 patent drawing

AI summary

A skylight assembly, having framing members that define an interior space and rafters that span the interior space between framing members, the framing members having an upper support surface for supporting panes of glass, each pane having at least one structural glass panel and a thermal panel. A structural thermal break connected to each framing member provides a lower support surface. The structural glass panels are fully supported by the upper support surface. The thermal panel is supported by the lower support surface, and is sealed to the upper support surface by a spacer, forming an insulating glass unit therewith. The full support of the structural glass, independent of the support of the thermal panel, allows the skylight to be thermally insulated and walkable.