Slab Laser Resonator Phase Control for Beam Circularization

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Solution Overview

Problem

Slab lasers face challenges in producing high-quality beams due to their rectilinear active medium configuration, resulting in elliptical beams with different divergence values along orthogonal axes, limiting their effectiveness in applications requiring compact, high-power output with uniform energy distribution.

Innovation Solution

The implementation of a slab laser design featuring first and second optical elements with reflective regions configured to modify the phase distribution of incident laser radiation, positioned at an angle relative to each other, forming a resonator that generates a periodical energy distribution and produces a more circular, high-quality output beam with uniform power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a traditional slab laser with rectilinear active medium is used, then high power output can be generated in a compact package, but the beam quality deteriorates producing elliptical beams with different divergence values along orthogonal axes

Engineering Contradiction:
Improvepower outputVSAvoidbeam quality
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The resonator is segmented into multiple reflective regions (first and second reflective regions) with different orientations. The first reflective region is oriented at a first angle to the laser medium and the second reflective region is oriented at a second angle, allowing different sections of the elliptical beam to be independently controlled and transformed into a circular output beam while maintaining high power output

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric resonator configuration where the first and second reflective regions are oriented at different angles relative to the laser medium. This asymmetric arrangement compensates for the inherent asymmetry of the elliptical beam produced by the rectilinear active medium, transforming it into a symmetric circular beam profile with uniform divergence

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If stable and/or unstable resonators are used to improve beam quality, then beam properties are improved, but the beam remains elliptical with different divergence values along orthogonal axes

Engineering Contradiction:
Improvebeam qualityVSAvoidbeam shape
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent introduces curved reflective surfaces (first and second reflective regions) oriented at different angles to transform the elliptical beam cross-section into a circular one. The curved geometry of these reflective regions redistributes the beam energy uniformly, achieving a circular beam profile with consistent divergence in all directions

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Power

If Talbot effect resonators are used for single mode selection, then high power output is achieved, but beam characteristics are not acceptable for material processing applications

Engineering Contradiction:
Improvepower outputVSAvoidbeam characteristics
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies different reflective properties to different local regions of the resonator. The first reflective region and second reflective region have distinct orientations and geometries tailored to specific sections of the beam, allowing localized control over beam transformation while maintaining overall high power output suitable for material processing

Inventive Principle:
Principle #3Local quality

4Power

If multiple pass resonators are used to generate high power output, then power output increases, but internal parasitic modes develop limiting further power increase

Engineering Contradiction:
Improvepower outputVSAvoidparasitic mode development
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent transitions from a conventional single-pass or few-pass resonator design to a multi-reflective-region configuration that effectively increases the optical path length through the laser medium without requiring multiple physical passes. By orienting reflective regions at different angles, the system achieves extended interaction length and high power output while maintaining beam quality and avoiding parasitic mode formation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a high-power output beam with improved circularity and uniform power distribution, suitable for material processing applications, achieving up to 250 watts of coherent laser energy with enhanced beam quality compared to traditional slab lasers.

Implementation Method 1

at least one of the first and second optical elements includes a plurality of reflective regions configured to modify the phase distribution of the incident laser radiation

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 2

The first and second reflective surfaces are also positioned at an angle relative to each other to form a laser resonator

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8599898B2Slab laser with composite resonator and method of producing high-energy laser radiation
Publication Date: 2013.12.03 UNIVERSAL LASER SYSTEMS INC
  • US8599898B2 patent drawing
  • US8599898B2 patent drawing
  • US8599898B2 patent drawing

AI summary

Slab lasers and method for producing high power coherent laser radiation of good quality. In one embodiment, a slab laser comprises a slab laser medium, an energy source configured to deliver energy to the laser medium, and first and second optical elements. The first optical element has a first reflective surface at a first boundary of the laser medium, and the second optical element has a second reflective surface at a second boundary of the laser medium. The first and second reflective surfaces face each other across the length of the laser medium, and at least one of the first and second optical elements includes a plurality of reflective regions configured to modify the phase distribution of the incident laser radiation propagating from the reflective regions. The first and second reflective surfaces are also positioned at an angle relative to each other to form a laser resonator.