Modular Slack Storage Basket Expansion for Fiber Cable Enclosures

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Solution Overview

Problem

Existing fiber optic enclosure storage solutions have limited volume capacity, necessitating replacement or modification when additional cable storage is required, which is inefficient and costly.

Innovation Solution

A modular wall expander system for fiber optic enclosures that can be attached to the slack storage basket to increase its volume, allowing for greater cable storage without replacing the enclosure, featuring a capture feature and retention tab system for secure attachment and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the enclosure uses a fixed-volume slack storage basket, then the enclosure structure is simple and manufacturing is easy, but the storage capacity is limited and cannot be expanded when more cable storage is needed

Engineering Contradiction:
Improvecable storage capacityVSAvoidenclosure structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The slack storage basket is divided into modular sections with interchangeable side walls. Each side wall can be independently replaced with an extended version, allowing the basket to be segmented and reconfigured to increase storage capacity without redesigning the entire enclosure structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side walls of the slack storage basket are designed to be replaceable and extendable, transforming the fixed-volume structure into a dynamic, adjustable-volume structure. This allows the storage capacity to adapt to different cable storage requirements while maintaining a simple base structure.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the enclosure replaces the entire closure to increase storage volume, then the storage capacity is sufficient, but the cost and time for replacement increase

Engineering Contradiction:
Improvecable storage capacityVSAvoidenclosure replacement time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The side walls of the slack storage basket are extracted as separate, replaceable components. This allows only the necessary basket components to be modified or replaced, rather than replacing the entire closure, thereby reducing both time and cost while achieving increased storage capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The existing side walls of the slack storage basket can be removed and replaced with extended versions. The base basket structure is retained and reused, discarding only the limited-capacity side walls and recovering the value of the main enclosure body, thus avoiding full replacement.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If the enclosure uses a fixed-volume slack storage basket, then the manufacturing cost is low, but additional cable storage requires costly enclosure replacement

Engineering Contradiction:
Improvecable storage capacityVSAvoidenclosure modification cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

By segmenting the side walls into replaceable modules, the manufacturing process is simplified. Standardized side wall components can be produced economically and swapped as needed, avoiding the high cost of custom enclosure replacements while providing scalable storage solutions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The extended side walls are designed as universal components that can be applied to multiple baskets and configurations. This multi-functionality allows a single extended side wall design to serve various storage expansion needs, reducing manufacturing costs through economies of scale.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250377512A1Slack storage basket wall expander
Publication Date: 2025.12.11 PREFORMED LINE PRODUCTS COMPANY
  • US20250377512A1 patent drawing
  • US20250377512A1 patent drawing
  • US20250377512A1 patent drawing

AI summary

An enclosure to house a connection includes a closure base and a closure cover to define an interior space. A slack storage basket within the interior space includes a floor portion, a first side portion attached to the floor portion and a second side portion attached to the floor portion. The floor portion, the first side portion, and the second side portion define a volume configured to contain a length of a cable, wherein the connection is associated with at least some of the cable. A third side portion and a fourth side portion are selectively attachable to the first side portion and the second side portion, respectively, to increase a dimension of the slack storage basket. When at least one of the third side portion or the fourth side portion are attached to the slack storage basket, the volume is increased to store an increased length of the cable.