Small Aperture Wall Wash Downlight With Slanted Light Pipe

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Solution Overview

Problem

Traditional wall wash downlight designs are not effective in small aperture downlights, particularly in cramped interiors, as they often rely on tilting the light source or using a 'kicker' within the reflector, which are not feasible for installations from below the ceiling.

Innovation Solution

A compact wall wash lighting fixture with a light pipe having a slanted, light-emitting face and a reflector that redirects light away from the wall, minimizing glare and maximizing wall illuminance, featuring a lenticular array of 90° prisms and an internally reflective shield to optimize light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If traditional wall wash downlight designs use tilting light sources or kickers within the reflector, then wall illumination is achieved, but the device complexity and installation difficulty increase, making them infeasible for small aperture downlights installed from below the ceiling

Engineering Contradiction:
Improvewall illuminanceVSAvoidfixture structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The fixture is divided into distinct functional segments: a light source module, a light pipe with slanted emitting face, a reflector, and a baffle. Each component performs a specific optical function, allowing for modular assembly within the constrained small aperture housing while achieving effective wall wash illumination without complex mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light pipe is positioned within the reflector structure, and the baffle is nested within the housing to direct light. This nested arrangement maximizes the use of limited space within the small aperture fixture, enabling multiple optical components to coexist in a compact configuration that would otherwise be impossible.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If the light pipe has a slanted light-emitting face to maximize wall illuminance at high vertical angles, then wall illumination uniformity improves, but the fixture height increases, complicating installation in small aperture downlights

Engineering Contradiction:
Improvewall illuminance uniformityVSAvoidfixture height
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The light pipe utilizes a slanted emitting face that distributes light across a wider vertical angle range, effectively projecting illumination in multiple directions simultaneously. This dimensional approach to light distribution achieves uniform wall coverage without requiring increased fixture height, as the slanted geometry redirects light paths to cover both upper and lower wall areas.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the reflector redirects light toward the room side to minimize glare, then room-side glare is reduced, but less light reaches the wall, decreasing wall illuminance

Engineering Contradiction:
Improveroom-side glareVSAvoidwall illuminance
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The baffle is strategically positioned at specific locations within the housing to selectively block light paths that would cause glare in the room while allowing light to reach the wall. This localized light management approach creates different optical zones: one that directs light to the wall and another that prevents glare toward the room, optimizing both illumination and comfort.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides uniform and efficient wall illumination with minimal glare, suitable for small aperture downlights, ensuring effective lighting in tight spaces while maintaining a compact and glare-free design.

Implementation Method 1

a light pipe below the light source... The light pipe comprises a light-receiving upper end adjacent the light source and a lower end having a slanted, light-emitting face

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The reflector faces substantially away from the wall to redirect a portion of the light emitted by the slanted face of the light pipe away from the wall, toward the room side of the fixture

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The light pipe preferably has the form of a circular cylinder, the slanted light-emitting face being oval in shape and having light-refracting elements that comprise a lenticular array of 90° prisms

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8770779B2Small aperture recessed wall wash downlight
Publication Date: 2014.07.08 HUBBELL LIGHTING INC
  • US8770779B2 patent drawing
  • US8770779B2 patent drawing
  • US8770779B2 patent drawing

AI summary

A wall wash lighting fixture includes a light source, a light pipe below the light source and a reflector offset from and surrounding the lower end of the light pipe. The lower end of the light pipe has an oblique, light-emitting face that provides uniform wall illumination up to a high vertical angle. The reflector faces substantially away from the wall and provides room-side illumination below about 45 vertical degrees. A preferred embodiment is suited for retrofit recessed installation, especially where small-aperture downlights are desired.