Pourable Product Package With Slanted Top Wall for Easy Opening
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Solution Overview
Problem
Existing packages and packaging blanks for pourable products, such as Tetra Brik Aseptic packages, lack improvements for direct consumption on the go and efficient opening mechanisms, necessitating further enhancements for consumer convenience.
Innovation Solution
A package design featuring a slanted top wall, a designated pour opening area covered by a separation membrane, and an opening device like a peel foil or pull-tab, allowing direct consumption and easy access to the contents.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a package is designed with a designated pour opening area and an opening device, then direct consumption on the go is enabled, but the device complexity increases
Solution Approach 1:
The package is divided into functional zones: a sealed body portion and a separate designated pour opening area with an opening device. This segmentation allows the opening device to be a simple, dedicated component rather than a complex mechanism integrated throughout the package structure.
Solution Approach 2:
The opening function is extracted as a separate, removable opening device (such as a peel foil or pull-tab) that can be applied to or integrated with the pour opening area. This extraction simplifies the overall package design by using a standalone, easy-to-manipulate component rather than a complex built-in opening mechanism.
2Productivity
If a slanted top wall is implemented, then pouring efficiency is improved, but the manufacturing precision requirements increase
Solution Approach 1:
The top wall is designed with a slanted, asymmetric configuration rather than a symmetric flat surface. This asymmetric geometry naturally directs the flow of liquid toward the pour opening, improving pouring efficiency. The specific angle is optimized to achieve effective pouring without requiring extremely tight manufacturing tolerances.
Solution Approach 2:
The top wall inclination angle is optimized within a practical range that balances pouring performance with manufacturability. By selecting an angle that is sufficiently slanted to improve pouring but not excessively steep, the design achieves good pouring efficiency while remaining compatible with standard manufacturing capabilities and reasonable tolerance levels.
Data Source
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AI summary
There is described a package (1, 1') for a pourable product comprising a bottom wall (3) and a top wall (4) spaced apart from one another along a longitudinal axis (A) of the package (1, 1') and a side wall (5) interposed between the top wall (3) and the bottom wall (4). The top wall (4) is inclined with respect to the bottom wall (3). The top wall (4) comprises two front corners (15) and the bottom wall (3) comprises two bottom front corners (24). A first extension (E1) between the two front corners (15) is smaller than a second extension (E2) between the two bottom front corners (24). The side wall (5) comprises two longitudinal front edges (29). Each longitudinal front edge (29) extends between the bottom wall (3) and the top wall (4) and is inclined with respect to the longitudinal axis (A).