Slanting Conductor Casing via Eccentric Casing Shoe

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Solution Overview

Problem

Conventional methods for attaching conductor casings to the seabed during petroleum well establishment are unreliable and insufficient in resisting fatigue forces, particularly when the well pipes need to be diverted from a vertical direction.

Innovation Solution

A device and method that allow the conductor casing to be slanted by using a supporting pipe with an eccentric casing shoe and guide plate, enabling the casing to be inserted into the seabed at an angle, with the casing shoe forming a through opening eccentric relative to the supporting pipe and a guide plate providing additional directional control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods of attachment are used between the conductor casing and the seabed, then the attachment process is simple, but the attachment reliability is insufficient and cannot reliably resist fatigue forces

Engineering Contradiction:
Improveattachment reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The attachment system is divided into multiple functional components: a supporting pipe inserted into the seabed, a conductor casing receiving the supporting pipe, and a valve arrangement connected above the seabed. This segmentation allows each component to perform its specific function optimally while collectively providing reliable attachment and fatigue resistance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supporting pipe is pre-inserted into the seabed before the conductor casing is installed. This preliminary action prepares the foundation structure in advance, ensuring proper positioning and alignment before the main conductor casing is attached, thereby improving overall attachment reliability

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the conductor casing is inserted vertically into the seabed, then the insertion process is straightforward, but the well pipes cannot be diverted from the vertical direction for shallow reservoirs

Engineering Contradiction:
Improvewell direction adaptabilityVSAvoidcasing insertion ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system allows for asymmetric positioning of the conductor casing relative to the supporting pipe by providing multiple laterally spaced positions where the conductor casing can be laterally offset from the supporting pipe. This asymmetry enables the well pipes to be diverted from the vertical direction while maintaining secure attachment

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The conductor casing is designed to be movable relative to the supporting pipe, allowing it to be positioned at different lateral offsets and angles. This dynamic positioning capability enables adaptation to shallow reservoirs requiring diverted well paths while maintaining ease of installation through controlled movement

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the conductor casing is slanted for shallow reservoirs, then the well pipes can be diverted from vertical direction, but the attachment reliability and structural integrity become compromised

Engineering Contradiction:
Improvewell path configurationVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The system separates the supporting pipe (fixed in seabed) from the conductor casing (movable and slantable), allowing the conductor casing to be slanted for shallow reservoirs while the supporting pipe remains vertically stable, maintaining overall structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supporting pipe acts as an intermediary element between the seabed and the conductor casing. It provides a stable anchor point in the seabed while allowing the conductor casing to be positioned at slanted angles, thereby maintaining structural integrity during diversion

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10648248B2Device and method for slanting a conductor casing
Publication Date: 2020.05.12 NEODRILL
  • US10648248B2 patent drawing
  • US10648248B2 patent drawing
  • US10648248B2 patent drawing

AI summary

A device and a method are for slanting a conductor casing when establishing a petroleum well where a supporting pipe has been inserted into the seabed. The supporting pipe is arranged to receive the conductor casing. The supporting pipe is provided with a casing shoe at a vertical distance below it upper end portion, the casing shoe forming a through casing-shoe opening eccentric relative to the supporting pipe.