Slat Inboard Buffering Structure for Aircraft Noise Reduction

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Solution Overview

Problem

Existing leading-edge high-lift devices on aircraft wings generate excessive noise from the slat inboard end portion and supporting mechanism, which conventional noise reduction methods like cove fillers and serrations fail to address effectively.

Innovation Solution

A leading-edge high-lift device with a slat main body and a buffering portion, featuring a flexible material or fence member at the inboard end to modify airflow and reduce pressure fluctuations, and a porous layer to lower flow velocity, thereby inhibiting airflow separation and interference with the supporting mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If conventional slat designs are used, then the aircraft can achieve sufficient lift during low-speed flight, but excessive noise is generated from the slat inboard end portion and supporting mechanism

Engineering Contradiction:
Improveaerodynamic noiseVSAvoidlift generation capability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies local quality by introducing a buffering portion with specific geometric features (curved surface, porous structure, or flexible material) only at the slat inboard end portion where noise is generated. This localized modification allows the slat to maintain its overall lift-generating function while specifically addressing the noise problem at the problematic inboard region through tailored flow control features

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If cove fillers or serrations are added to the slat lower surface, then noise from the reverse flow region in the cove is reduced, but noise from the slat inboard end portion and supporting mechanism remains unaddressed

Engineering Contradiction:
Improvenoise from reverse flow regionVSAvoidnoise reduction coverage
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent segments the noise reduction approach by distinguishing between two distinct noise sources: (1) noise from the reverse flow region in the cove, addressed by conventional cove fillers or serrations, and (2) noise from the slat inboard end portion and supporting mechanism, addressed by the novel buffering portion. This segmentation allows each region to be treated with appropriate flow control features, expanding overall noise reduction coverage

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If the slat is designed with a buffering portion to reduce noise, then noise from the inboard end portion is reduced, but the device complexity increases

Engineering Contradiction:
Improvenoise from slat inboard end portionVSAvoidslat structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs flexible shells and thin films by using a buffering portion that can be implemented as a flexible membrane or thin-walled structure. This buffering portion is deformable and can adapt to the aerodynamic loads while providing noise reduction through its geometric configuration (curved surface, porous structure, or flexible material), thereby reducing noise without significantly increasing structural complexity

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes porous materials by incorporating a buffering portion with a porous structure at the slat inboard end portion. The porous configuration allows controlled flow through the buffering portion, reducing pressure fluctuations and noise generation while maintaining structural integrity. This approach achieves noise reduction with minimal added complexity compared to solid structures

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly reduces noise generated from the slat inboard end portion and supporting mechanism by minimizing airflow separation and interference, leading to a quieter aircraft operation.

Implementation Method 1

reduces pressure fluctuations in airflow on the inboard end surface or the inboard-side surface of the cove portion

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 2

noise comes from turbulence in reverse flow regions formed at concaves (coves)

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

The structure may include a flexible material that is deformed so as to be capable of entering a gap between the slat main body and the main wing during retraction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

A leading-edge high-lift device with a slat main body and a buffering portion, featuring a flexible material or fence member at the inboard end to modify airflow and reduce pressure fluctuations, and a porous layer to lower flow velocity

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS12565307B2Leading-edge high-lift device, wing, aircraft, and buffering member
Publication Date: 2026.03.03 MITSUBISHI HEAVY IND LTD
  • US12565307B2 patent drawing
  • US12565307B2 patent drawing
  • US12565307B2 patent drawing

AI summary

A leading-edge high-lift device is deployable and retractable from/into a fixed leading edge of a main wing of an aircraft and includes a slat main body and a buffering portion. The slat main body includes a leading edge portion, a trailing edge portion, a cusp portion formed at a lower edge of the leading edge portion, a cove portion formed between the cusp portion and the trailing edge portion, and an inboard end surface that is formed between the leading edge portion and the cove portion and is positioned on a fuselage side of the aircraft. The buffering portion is provided at an inboard end portion of the slat main body including the inboard end surface and an inboard-side surface of the cove portion and reduces pressure fluctuations in airflow on the inboard end surface or the inboard-side surface of the cove portion.