Slatted Article Fastener System Using Hidden Channel-Based Assembly
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Solution Overview
Problem
Existing fastener systems for slatted articles, such as furniture and architectural components, lack efficient and aesthetically pleasing methods for assembly, often requiring complex processes and visible components.
Innovation Solution
A fastener system comprising a stud, flange, and rod configuration that allows for quick assembly of slatted articles by using a flange with a longitudinal and transverse channel, a rotatable design, and a retainer to hide components from view, enabling connection of multiple slats and supports while maintaining a seamless appearance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional fastener systems are used for slatted articles, then assembly is possible, but the assembly process is complex and time-consuming
Solution Approach 1:
The fastener system is divided into distinct functional components: a flange with longitudinal and transverse channels, a stud with engagement features, and a retainer. This segmentation allows each component to perform its specific function efficiently, enabling quick assembly while reducing overall system complexity
Solution Approach 2:
The stud is inserted through the longitudinal channel of the flange, and the retainer is then inserted through the transverse channel to engage with the stud. This nested arrangement of components within channels allows for compact assembly and simplified installation procedures
2Shape
If traditional fastener systems are used, then structural connection is achieved, but the fasteners are visible and aesthetically unappealing
Solution Approach 1:
The retainer is extracted through the transverse channel and positioned to engage with the stud from the opposite side, allowing the fastening mechanism to be concealed within the slat thickness. This extraction and positioning of the retainer enables the fastener system to provide strong structural connection while maintaining a clean, hidden appearance on the visible surfaces
Solution Approach 2:
The fastening action transitions from a two-dimensional surface connection to a three-dimensional engagement within the slat thickness. The longitudinal and transverse channels create a三维 space for component insertion and engagement, allowing fasteners to be hidden while maintaining connection strength
3Strength
If multiple fasteners are used to connect slats and supports, then strong connection is achieved, but the number of visible components increases
Solution Approach 1:
The longitudinal channel and transverse channel are merged into a single flange component, creating an integrated fastening system. This merging reduces the number of separate parts while maintaining the strength of connection through the combined action of the stud engaging with both channel systems and the retainer securing the assembly
Data Source
AI summary
A fastener system for quick and easy assembly of a slatted article is used to join multiple slats and connects a support thereto. A flange inserted into one of the slats receives a stud connected to the support. A rod connects a plurality the slats, and mates with the flange. The flange and rod are rotatable within the slats to properly position and tighten the fastener system.