Sled Mounted Processing Nodes for High Density Server Cooling

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Solution Overview

Problem

Current information handling systems face challenges in achieving high processor density and efficient cooling within limited rack spaces, leading to inefficiencies and incomplete utilization of computing resources.

Innovation Solution

The introduction of sled-mounted processing nodes with multiple printed circuit boards and localized cooling mechanisms, such as cold plates, allows for increased processing density and efficient heat removal within a single server chassis, enabling concurrent insertion of multiple sleds in a server chassis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple processing nodes are placed in a single server chassis to increase processing density, then processing density improves, but heat generation increases making cooling difficult

Engineering Contradiction:
Improveprocessing densityVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The server chassis is divided into multiple sled bays, each capable of holding separate processing node sleds. This segmentation allows independent cooling zones for each processing node, enabling high processing density while managing heat generation through localized cooling mechanisms in each bay.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each sled bay is designed with localized cooling capabilities and thermal management features specific to the processing nodes in that bay. This allows tailored cooling solutions for different processing densities and heat generation levels in different regions of the server chassis.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If processing nodes are made removable and insertable to improve maintenance and flexibility, then ease of operation improves, but system complexity increases

Engineering Contradiction:
Improvemaintenance flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Processing nodes are segmented into removable sleds that can be independently inserted and removed from the server chassis. Each sled is a self-contained module with standardized interfaces, simplifying maintenance while the modular architecture manages complexity through standardization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sled design provides universal functionality across multiple processing nodes, with standardized mechanical, electrical, and thermal interfaces. This universality allows the same sled design to be used in different positions and configurations, reducing overall system complexity despite increased operational flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances processing density and cooling efficiency per unit server, effectively addressing the limitations of existing systems by allowing for higher processor capacity and improved thermal management.

Implementation Method 1

a cold plate in thermal connection to heat generating electronic components of the PCB to enable localized cooling of the PN sled

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10010008B2Sled mounted processing nodes for an information handling system
Publication Date: 2018.06.26 DELL PROD LP
  • US10010008B2 patent drawing
  • US10010008B2 patent drawing
  • US10010008B2 patent drawing

AI summary

A sled mounted processing node apparatus includes a first processing node sled. A first printed circuit board (PCB) is coupled to the processing node sled. Electronic components, including at least one processor, are coupled to the PCB. The apparatus includes a second processing node sled having a second PCB connected to the second processing node sled and a second set of electronic components, including at least one second processor, coupled to the second PCB. The at least one processor and second processor collectively enables increased processing density within a single server chassis. Each processing node sled is configured to be slideably inserted and removed from a server chassis that accommodates concurrent insertion of multiple processing node sleds in respective sled bays of the server chassis.