Sleeved Airflow Splitter for Homogeneous Flow and Low Pressure Drop

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Solution Overview

Problem

Existing airflow splitter technologies in ventilator and anesthesia machines often result in non-homogeneous gas flow due to the pressure difference across strainers, leading to inaccurate flow measurements and reduced maximum airflow rates.

Innovation Solution

An airflow splitter design featuring sequentially sleeved splitting members with small and large aperture ends, forming an annular gap between adjacent members, which allows gas to flow homogeneously through multiple pathways before exiting, reducing pressure drop and enhancing measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If strainers are placed at the expanded tube to achieve homogeneous flow, then flow measurement accuracy is improved, but pressure drop increases and maximum flow rate is reduced

Engineering Contradiction:
Improveflow measurement accuracyVSAvoidpressure drop
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The airflow splitter divides the single flow path into multiple flow paths by using multiple splitting members with apertures. This segmentation allows the flow to be distributed across several channels, reducing the velocity and pressure drop in each individual path while maintaining overall flow rate, thereby achieving homogeneous flow without the energy loss associated with traditional strainers

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The airflow splitter acts as an intermediary device placed between the small diameter tube and large diameter tube. It mediates the transition by distributing the flow through multiple apertures in the splitting members, creating homogeneous flow patterns without requiring high pressure differences, thus avoiding the pressure drop problem caused by conventional strainers

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple strainers are used to ensure flow sensor measurement accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveflow sensor measurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The airflow splitter performs multiple functions simultaneously: it distributes flow to create homogeneous patterns, reduces velocity for accurate measurement, and eliminates the need for separate strainer components. This multi-functionality achieves flow measurement accuracy without increasing device complexity, as the splitter itself is the primary flow conditioning element

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If air flows through strainers to achieve homogeneous flow, then flow uniformity is improved, but maximum flow rate is reduced

Engineering Contradiction:
Improveflow uniformityVSAvoidmaximum flow rate
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

By segmenting the flow into multiple paths through the splitting members' apertures, the device creates uniform flow distribution without creating significant resistance. Each aperture provides a direct flow path that maintains velocity and pressure, allowing the system to achieve both flow uniformity and high maximum flow rate capability

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures homogeneous gas flow, improving the accuracy and stability of flow sensor measurements while maintaining high airflow rates by distributing gas flow evenly through multiple pathways.

Implementation Method 1

The at least two splitting members are sleeved sequentially. In two adjacent splitting members, the large aperture end of one splitting member is located in the small aperture end of the other splitting member. An annular gap is formed between the two adjacent splitting members, and the annular gap is further communicated with the flow pathway.

Methodology Applied
Scientific EffectFlow distribution through multiple pathways:

Data Source

PatentUS20240050685A1Airflow splitter, airflow splitting assembly, and homogeneous flow producing device
Publication Date: 2024.02.15 RESVENT MEDICAL TECH CO LTD
  • US20240050685A1 patent drawing
  • US20240050685A1 patent drawing
  • US20240050685A1 patent drawing

AI summary

An airflow splitter is provided. The airflow splitter includes an inlet, an outlet, at least two splitting member. The splitting member includes a small aperture end and a large aperture end opposite to each other, the small aperture ends of all the splitting members face the inlet, and the large aperture ends of all the splitting members face the outlet. A flow pathway is defined between the small aperture ends and the large aperture ends. The at least two splitting members are sleeved sequentially. In two adjacent splitting members, the large aperture end of one splitting member is located in the small aperture end of the other splitting member. An annular gap is formed between the two adjacent splitting members, and the annular gap is further communicated with the flow pathway.