Slew Mode Control for Multiphase DC-DC Converter Transients

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Solution Overview

Problem

Switch mode power converters in portable consumer devices face challenges in maintaining accurate output voltage regulation due to sudden changes in load, which conventional methods struggle to address effectively, particularly in reducing transient voltage droop and overshoot.

Innovation Solution

A multi-phase switch mode power supply circuit with a transient mode portion that includes a slew mode control circuit, which detects high and low slopes in the feedback voltage to pulse the switch circuit during transient conditions, reducing voltage droop and overshoot by controlling the transient phase inductors independently of the steady state phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If larger load capacitance and higher performance decoupling capacitors are used to reduce transient voltage droop, then voltage regulation accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage regulation accuracyVSAvoidcapacitor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the power supply system into multiple phases, with dedicated transient recovery circuits for each phase. This segmentation allows independent control of transient recovery for each phase, enabling precise voltage regulation during transient conditions without requiring oversized capacitors across the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces transient recovery circuits as intermediary components between the regular feedback circuit and the pulse width modulation circuit. These intermediary circuits detect transient conditions and override the control voltage during transients, providing fast response without requiring large load capacitance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a transient recovery circuit operates independently to suppress voltage overshoot and undershoot, then voltage regulation during transients is improved, but device complexity increases

Engineering Contradiction:
Improvetransient voltage regulationVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the transient recovery function with the existing multi-phase switching regulator architecture. The transient recovery circuits are integrated into the phase control logic, sharing control signals and circuitry with the regular feedback mechanism, thereby reducing overall system complexity while maintaining transient recovery capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transient recovery circuit operates periodically based on transient detection, activating only when needed during transient conditions and remaining inactive during steady state. This periodic operation reduces the effective complexity by keeping the circuit dormant most of the time while providing protection when required.

Inventive Principle:
Principle #19Periodic action

3Speed

If the transient phase uses a smaller inductor with higher switching frequency to respond to transient conditions, then transient recovery speed is improved, but switching losses increase

Engineering Contradiction:
Improvetransient recovery speedVSAvoidswitching loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The transient phase operates in periodic bursts during transient conditions, with the inductor current rising to an upper level and then falling to a lower level in repeated cycles. This periodic operation allows the small inductor to provide fast transient response while limiting continuous switching losses by activating only when transients occur.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The transient phase is prepared in advance with pre-charged capacitors and configured switching circuits that can immediately respond to transient conditions. The slew mode control circuit detects transient conditions and pre-activates the transient phase, allowing faster response without requiring continuous high-frequency switching that would generate excessive losses.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10128755B2Slew mode control of transient phase based on output voltage slope of multiphase DC-DC power converter
Publication Date: 2018.11.13 APPLE INC
  • US10128755B2 patent drawing
  • US10128755B2 patent drawing
  • US10128755B2 patent drawing

AI summary

A multi-phase switch mode, voltage regulator has a transient mode portion in which a phase control output is coupled to one or more control inputs of one or more switch circuits that conduct inductor current through one or more transient phase inductors, from amongst a number of phase inductors. A slew mode control circuit detects a high slope and then a low slope in the feedback voltage and, in between detection of the high slope and the low slope, pulses the phase control output of the transient mode portion so that the switch circuit that conducts transient phase inductor current adds power to, or sinks power from, the power supply output. Other embodiments are also described.