Slidable Processing Unit for Compact Image Forming Apparatus

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Solution Overview

Problem

Conventional image forming apparatuses face challenges in maintaining processing units due to increased footprint and limited mobility, making it difficult to perform maintenance, especially when processing units are stacked vertically on the same lateral face of the main apparatus.

Innovation Solution

A configuration where a second processing unit is slidable between a connecting and separate position on the main apparatus, allowing vertical stacking with a sheet tray displacement, reducing the overall footprint and enhancing maintenance accessibility by exposing parts of the first processing unit and sheet tray.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If processing units are disposed on mutually opposed lateral faces of the main body, then the footprint of the image forming apparatus is increased

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidfootprint
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from a horizontal arrangement of processing units on opposite lateral faces to a vertical stacking arrangement on the same lateral face. This dimensional change from horizontal to vertical space utilization reduces the footprint while maintaining maintenance accessibility through the slidable configuration that allows processing units to move toward and away from the main body.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple processing units (first and second processing units) into a compact vertical stack on the same lateral face of the main body, rather than distributing them across opposite lateral faces. This merging approach reduces the overall footprint while the slidable mechanism ensures maintenance accessibility is preserved.

Inventive Principle:
Principle #5Merging (Combining)

2Area of stationary object

If the output tray is located above the feeding tray vertically stacked on the same lateral face, then the footprint is decreased, but the output tray cannot slide to move toward and away from the main body making maintenance difficult

Engineering Contradiction:
ImprovefootprintVSAvoidmaintenance accessibility
Core Design Contradiction:
Area of stationary objectVSEase of repair

Solution Approach 1:

The patent introduces a slidable mechanism that allows the second processing unit to dynamically move between a retracted position (away from the main body) for maintenance and an extended position (toward the main body) for operation. This dynamic configuration resolves the contradiction by enabling both compact footprint and maintenance accessibility at different operational states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the processing units into independently slidable components, where the second processing unit can move relative to the main body and the first processing unit. This segmentation allows the second processing unit to be accessed for maintenance without affecting the overall compact structure, resolving the contradiction between reduced footprint and maintenance accessibility.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If a processing unit is provided that is slidable to move toward and away from the main body on the same lateral face, then maintenance is facilitated, but the footprint is increased because it requires additional space for the processing unit

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidfootprint
Core Design Contradiction:
Ease of repairVSArea of stationary object

Solution Approach 1:

The patent implements a nested configuration where the first and second processing units are stacked vertically within the same lateral face footprint. The slidable mechanism allows these nested units to move collectively toward and away from the main body, enabling maintenance access without increasing the overall footprint of the apparatus.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10252873B2Processing apparatus and image forming apparatus
Publication Date: 2019.04.09 SHARP KK
  • US10252873B2 patent drawing
  • US10252873B2 patent drawing
  • US10252873B2 patent drawing

AI summary

An image forming apparatus includes a main body and a processing apparatus. The processing apparatus includes a first processing unit and a second processing unit. The main body has a manual-feed tray at one lateral face. The first processing unit and the second processing unit are stacked in the vertical direction on the same lateral face side of the main body as the manual-feed tray provided. The second processing unit is slidable in a toward-away direction between a connecting position and a separate position, and has a hollow to insert the manual-feed tray therein at the connecting position.