Compact Power Slide Door Mechanism Using Integrated Cable Attachment

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Solution Overview

Problem

Conventional power slide door mechanisms for land vehicles require a larger space due to the presence of cable brackets, limiting their installation in smaller spaces and compatibility with non-power sliding doors.

Innovation Solution

A slide structure that eliminates the conventional cable bracket by securely attaching the cable to a roller hinge using a guide roller pin and cable end, allowing for a more compact design and compatibility with both powered and non-powered sliding doors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional cable bracket is used to attach the cable to the roller hinge, then the connection is secure and reliable, but the installation space requirement increases and packaging size becomes larger

Engineering Contradiction:
Improvecable connection reliabilityVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The cable bracket is merged with the roller hinge assembly, integrating the cable attachment function directly into the roller hinge structure. This eliminates the need for a separate cable bracket component while maintaining secure cable connection, thereby reducing the overall installation space and packaging size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The roller hinge assembly is designed to perform multiple functions: it provides the hinge function for door rotation, the roller function for guiding door movement, and the cable attachment function for power transmission. This multi-functional design eliminates the need for separate dedicated cable brackets, reducing space requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If a conventional cable bracket structure is used, then the cable attachment is robust, but the device complexity increases and compatibility with non-power sliding doors is reduced

Engineering Contradiction:
Improvecable attachment strengthVSAvoidslide structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The cable attachment function is combined with the roller hinge assembly, eliminating the need for a separate cable bracket. This integration reduces the number of components and simplifies the overall slide structure while maintaining robust cable attachment through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The simplified roller hinge assembly serves as a universal component that can be used in both power-operated and manual sliding door applications. The integrated design provides cable attachment capability when needed while maintaining structural simplicity for broader compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the installation of power slide doors in smaller spaces and allows for the use with non-power sliding doors, reducing packaging size and operational complexity while maintaining effective door operation.

Implementation Method 1

a guide roller that rolls within a rail of the door

Methodology Applied
Scientific EffectRolling: Roller

Implementation Method 2

a cable end that transmits a sliding force to the roller hinge to slide the door

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentUS9238399B2Slide structure for power slide door and cable assembly method for slide door center
Publication Date: 2016.01.19 AISIN WORLD CORP OF AMERICA
  • US9238399B2 patent drawing
  • US9238399B2 patent drawing
  • US9238399B2 patent drawing

AI summary

A slide structure that slides a door of a vehicle, including a roller hinge attached to the door; a guide roller that rolls within a rail of the door; a cable end that transmits a sliding force to the roller hinge to slide the door; and a guide roller pin that attaches the guide roller and the cable end to the roller hinge.