Sliding Arch Cover Assembly for Trailer Wall Deformation

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Solution Overview

Problem

Existing removable cover systems for trailers and trailers are not designed to accommodate the deformation of side walls due to loading and unloading, leading to mechanical stresses, plastic deformation, and jamming issues.

Innovation Solution

A removable cover system with partially hollow hoops equipped with sliders and a spring tensioning device, allowing for adjustment to wall deformations through sliding, rotational freedom, and spring tension, preventing jamming and stress accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a removable cover system uses rigid hoops and cables for covering trailers, then the cover can be effectively moved and secured, but the system cannot accommodate wall deformations during loading and unloading, leading to high mechanical stresses and potential jamming

Engineering Contradiction:
Improvecover system operation reliabilityVSAvoidadaptability to wall deformation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the hoops partially hollow and enabling them to slide along the guide rails. This dynamic configuration allows the hoops to adjust their position and accommodate wall deformations during loading and unloading operations, resolving the contradiction between operational reliability and adaptability to deformation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the structural parameter of the hoops from completely rigid to partially hollow, and modifies the connection system to include sliding mechanisms. These parameter changes enable the cover system to adapt to varying wall positions while maintaining reliable operation throughout the loading and unloading cycle.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the hoops are made rigid to maintain structural integrity, then the cover system provides stable support, but it cannot accommodate the displacement of upper edges of side walls exceeding 15 cm, causing plastic deformation and slider jamming

Engineering Contradiction:
Improvehoop structural strengthVSAvoidtolerance to wall displacement
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The hoops are designed as partially hollow structures that can slide along guide rails, transforming from a static rigid structure to a dynamic adaptive structure. This allows the hoops to maintain structural strength while accommodating wall displacements up to 15 cm without causing plastic deformation or slider jamming.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connection between hoops and the cover system is segmented into multiple movable components including sliders and sliding mechanisms. This segmentation allows each component to move independently to accommodate wall deformations while maintaining overall structural integrity through the coordinated action of these segmented elements.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the cover system is designed for rigid parallelepiped trailers, then the initial installation is simple, but it fails to account for deformations occurring during actual loading and unloading operations

Engineering Contradiction:
Improveinitial system installation simplicityVSAvoidperformance under loading conditions
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces dynamic sliding mechanisms and partially hollow hoops that automatically adjust to wall deformations during loading and unloading. While the initial installation remains relatively simple, the system's dynamic components ensure reliable performance under actual loading conditions by accommodating wall displacements without requiring complex adjustments or interventions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively adapts to wall deformations, reducing mechanical stresses and preventing jamming, ensuring smooth operation without operator intervention.

Implementation Method 1

a spring tensioning device having a flange and two springs, each of the two springs having at one end a hooking loop and at the other end a plate attachment

Methodology Applied
Scientific EffectSpring elasticity: Elasticity

Data Source

PatentEP4422895B1Self-adapting removable cover system and trailer, semi-trailer, dump body, wagon or building provided with such a system
Publication Date: 2025.11.19 INNOVACTION TECH
  • EP4422895B1 patent drawingFigure 1~2
  • EP4422895B1 patent drawingFigure 3
  • EP4422895B1 patent drawingFigure 4

AI summary

The invention relates to a removable cover system comprising at least one arch (6) provided at each of its ends with a slider (5), each slider (5) travelling in a traveller track (4), a flexible cover (3) being fixed to at least one arch (5), comprising an at least partially hollow arch (6), comprising at each of its ends: • a plate (7) connected by one end to a slider (5) and connected by its other end to a plate (10), • a spacer (11) in contact with the plate (10) and comprising a rectilinear slot close to one end, a curved end of the plate (10) being inserted into the rectilinear slot in the spacer (11), • the plate (10) and the spacer (11) being disposed inside the hollow part of the arch (6) and being secured by a screw and bolt fastening assembly, and • the plate (10) and the spacer (11) being provided with a longitudinal slot configured to cooperate with the screw and bolt fastening assembly such that the arch (6) slides with respect to the plate (10) and the spacer (11).