Sliding block structure and reversing valve
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing sliding block structures in reversing valves lack sufficient strength, leading to a risk of breakage.
Innovation Solution
A sliding block structure with a flange that wraps around a flanged edge of a supporting inner shell, featuring notches and protrusions, and reinforced with support pins and ribs, enhancing mechanical strength and connection reliability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a simple sliding block structure is used, then the device complexity is reduced, but the strength and reliability deteriorate
Solution Approach 1:
The sliding block is constructed as a composite structure with a block body and an integrated flange, combining different functional elements into a unified component that achieves both simplicity and strength
Solution Approach 2:
The flange extends the sliding block structure into a second dimension by wrapping around the flanged edge, creating a multi-dimensional connection that enhances strength without significantly increasing overall complexity
2Ease of manufacture
If the sliding block structure is simplified, then the ease of manufacture is improved, but the connection reliability deteriorates
Solution Approach 1:
The flange is integrally formed with the sliding block body as a unified component, merging two elements into one that can be manufactured as a single piece while providing enhanced connection reliability
Solution Approach 2:
The flange is designed with a curved configuration that wraps around the flanged edge, using curvature to distribute stresses and improve connection reliability while maintaining manufacturability
3Strength
If the contact area between flanged edge and flange is enlarged, then the mechanical strength is improved, but the device complexity increases
Solution Approach 1:
The flange wraps around the flanged edge in a curved path, utilizing three-dimensional spatial arrangement to maximize contact area without adding complex multi-component structures
Solution Approach 2:
The curved geometry of the flange and the configuration of notches and protrusions modify the contact parameters between components, increasing effective contact area and mechanical strength through geometric optimization rather than structural complexity
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
A sliding block structure and a reversing valve. The sliding block structure comprises a sliding block body (100) and a supporting inner shell (200). The sliding block body (100) covers the outer surface of the supporting inner shell (200). The sliding block body (100) is provided with a flange (101). The supporting inner shell (200) is provided with a flanged edge. An edge of the flanged edge is provided with a notch (202). The flange (101) wraps the outside of the flanged edge and fills the notch (202). The flange of the sliding block structure wraps the outside of the flanged edge and fills the notch in the edge of the flanged edge, thus improving the connection reliability of the sliding block body and the supporting inner shell.