Sliding-Coated Hard Seal Ring for Flexible Low-Wear Sealing
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Solution Overview
Problem
Existing hard sealing rings with sliding surfaces are not optimally designed, requiring high tool costs and energy for production, and are difficult to adapt to new operating conditions, limiting their versatility and efficiency.
Innovation Solution
A hard sealing ring with a rotationally symmetrical basic shape featuring a contact section and a trough section, where the contact section has a sliding coating and the trough section can accommodate a soft sealing ring, allowing for adaptable manufacturing with a single tool set and adjustable properties such as surface hardness and thermal conductivity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If hard sealing rings are manufactured by centrifugal casting, gravity casting, or investment casting in multi-part molds, then the sealing rings can be produced with complex shapes, but the tooling costs are high and the manufacturing process requires significant energy and material consumption
Solution Approach 1:
The patent applies universality by designing a single-part mold that can produce multiple different hard sealing ring shapes through programmable control. The mold system can be reconfigured via software to create various sealing ring geometries, eliminating the need for dedicated multi-part molds for each shape variant. This universal mold reduces tooling costs while maintaining the capability to produce complex shapes as required by different applications.
Solution Approach 2:
The patent implements dynamics through the use of programmable control in the mold system, allowing the mold configuration to change dynamically based on the desired sealing ring shape. The mold can be reprogrammed and reconfigured for different production runs, enabling flexible adaptation to various sealing ring designs without requiring physical retooling. This dynamic capability reduces both tooling costs and energy consumption compared to traditional static multi-part molds.
2Reliability
If traditional manufacturing processes are used for hard sealing rings, then production can be established, but adaptation to new operating conditions requires high investment in tooling costs
Solution Approach 1:
The patent applies dynamics by implementing a programmable control system in the mold that enables dynamic reconfiguration for different sealing ring designs. When new operating conditions or application requirements arise, the mold can be reprogrammed through software rather than requiring expensive physical retooling. This maintains production stability while providing high adaptability to new conditions through digital flexibility.
Solution Approach 2:
The patent utilizes parameter changes by allowing the mold configuration to be modified through software parameters rather than physical changes. Different sealing ring designs are achieved by changing control parameters, temperatures, pressures, and timing sequences in the programmable system. This enables rapid adaptation to new operating conditions while maintaining reliable production processes, as the fundamental manufacturing method remains stable while its parameters are flexibly adjusted.
3Ease of manufacture
If a single material is used for the entire hard sealing ring, then manufacturing is simplified, but the ring cannot be optimized for different functional requirements in different areas
Solution Approach 1:
The patent applies local quality by incorporating multiple materials with different properties into a single hard sealing ring structure. Different regions of the sealing ring can have different materials optimized for their specific functions - such as wear resistance in contact areas, thermal conductivity in heat-exposed regions, or flexibility in sealing zones. This is achieved through the programmable mold system that can selectively deposit or form different materials in different locations during the manufacturing process, maintaining manufacturing simplicity while enabling functional optimization.
Solution Approach 2:
The patent utilizes composite materials by combining multiple materials with complementary properties within a single sealing ring. The programmable mold system enables the creation of composite structures where different materials are integrated in specific configurations to achieve optimal performance. This approach maintains ease of manufacture through a single-step process while providing the functional versatility of multi-material construction, with each material positioned where it provides the greatest benefit.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enables the production of a wide variety of hard sealing rings with improved sliding properties and extended service life, while reducing tooling costs and energy consumption, and allowing for adaptable manufacturing to meet different application requirements.
Implementation Method 1
The sliding coating can have a hardness of at least 400 HV and a friction coefficient of less than 0.2
Implementation Method 2
The sliding coating is designed to provide low friction properties for the contact section
Implementation Method 3
The sliding coating can have a hardness of at least 400 HV... The contact section is arranged on an end face of the annular body facing outward in the direction of the axis
Data Source
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AI summary
The present disclosure relates to a hard sealing ring (1, 61) with an annular body (2, 2') having a rotationally symmetrical basic shape with respect to an axis (A). The annular body has a contact section (3) in a cross-section (Q) that lies in the direction of the axis (A) and is arranged on an end face of the annular body (2, 2'). The contact section (3) faces outwards in the direction of the axis (A). Furthermore, the annular body (2, 2') has a cup section (5) in cross-section (Q) that is arranged on a radial surface of the annular body (2, 2') and faces away from the contact section (3) with respect to the direction of the axis (A). The annular body (2, 2') has a sliding coating (8) on the contact section (3), which is preferably formed in one or more layers.The disclosure further relates to a sliding sealing device (60) comprising a first hard sealing ring (61) and a second hard sealing ring (62), each having a contact section (3), wherein the hard sealing rings (61, 62) are arranged adjacent to each other and coaxially to each other in the intended mounting position along the axis (A), such that the contact sections (3) touch each other circumferentially.