Sliding Door Frames With Insulating Covers for Shock Isolation

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Solution Overview

Problem

Door systems can spark or shock users due to static electricity discharge, particularly in environments with oxygen-rich atmospheres or electrical potential differences, posing safety risks.

Innovation Solution

A door system with a frame encased by an electrically insulating cover, where the frame and cover materials differ, reducing the likelihood of electrical discharge and shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the door system uses an electrically conductive frame, then structural strength and rigidity are improved, but electrical discharge and shock hazards increase

Engineering Contradiction:
Improvestructural strengthVSAvoidelectrical discharge hazard
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

An electrically insulating cover is introduced as an intermediary layer between the electrically conductive frame and the external environment. This cover prevents direct contact between conductive surfaces and users or objects, thereby eliminating electrical discharge hazards while preserving the frame's structural integrity and strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrically insulating cover acts as a protective shell that encases the conductive frame. This shell provides electrical isolation without compromising the underlying structural framework, allowing the door to maintain its mechanical strength while preventing harmful electrical discharge.

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-affected harmful factors

If the door system uses an electrically insulating cover, then electrical shock risk is reduced, but device complexity increases

Engineering Contradiction:
Improveelectrical shock riskVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The electrically insulating cover is implemented as a relatively simple shell structure that can be applied to the existing frame. This approach reduces complexity compared to redesigning the entire door system, as the cover can be a standalone component that provides electrical isolation without requiring complex integration with other door mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The door system is segmented into distinct functional components: the conductive frame for structural support and the insulating cover for electrical protection. This segmentation allows each component to be optimized independently and simplifies assembly and maintenance, reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insulating cover minimizes the risk of electrical shocks and sparks when users contact or approach the door, enhancing safety in environments with potential electrical hazards.

Implementation Method 1

a cover configured to encase at least a portion of the frame. The frame comprises a first material and the cover comprises a second material

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS12421786B2Shock insulating door system and method
Publication Date: 2025.09.23 OVERHEAD DOOR CORP
  • US12421786B2 patent drawing
  • US12421786B2 patent drawing
  • US12421786B2 patent drawing

AI summary

A door system includes a sliding door panel and a cover. The sliding door panel is configured to slide within an opening and includes a frame forming at least a portion of a perimeter of the panel. The frame comprises a first material and includes a first frame member having a leading edge to slide into abutment with a surface adjacent to the panel, a trailing edge, and opposing sides connecting the leading and trailing edges. At least one side of the opposing sides includes a ridge protruding. The cover is configured to encase at least a portion of the leading and trailing edges. The cover comprises a second material and includes a groove formed into an interior surface of the cover and extending along a length of the cover, the groove configured to receive the ridge to retain the cover on the first frame member.