Vehicle Sliding Door Straight Rail Lateral Movement

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Solution Overview

Problem

Conventional vehicle sliding door assemblies require curved rails that weaken the vehicle body's lateral strength and stiffness due to the need for discontinuities to accommodate the curve, compromising energy absorption in side impacts.

Innovation Solution

A vehicle sliding door assembly with a straight rail and a pivotally coupled closing member that moves the sliding door laterally, eliminating the need for curved rails and reducing body discontinuities, thereby enhancing the vehicle's lateral strength and stiffness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a curved rail is used to guide the sliding door laterally, then the sliding door can move between open and closed positions, but the vehicle body requires discontinuities that reduce lateral strength and stiffness

Engineering Contradiction:
Improvesliding door movementVSAvoidvehicle body lateral strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The sliding door system is divided into two functional components: a straight rail for longitudinal movement and a closing member for lateral movement. This segmentation allows each component to perform its specific function without compromising the vehicle body structure, eliminating the need for curved rails and associated body discontinuities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The closing member introduces a lateral dimension to the door movement mechanism. By pivoting the closing member laterally relative to the straight rail, the system achieves lateral door positioning without requiring the rail itself to curve, thus maintaining a straight rail configuration that preserves body strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a curved rail is used to guide the sliding door laterally, then the sliding door can move between open and closed positions, but the vehicle body requires discontinuities that reduce energy absorption in side impacts

Engineering Contradiction:
Improvesliding door movementVSAvoidenergy absorption in side impacts
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The movement function is segmented between the straight rail (longitudinal movement) and the closing member (lateral movement). This allows the vehicle body to maintain continuous, strong structures without discontinuities, preserving its ability to absorb energy in side impacts while still enabling complete door movement functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The closing member acts as an intermediary between the straight rail and the sliding door. It translates the longitudinal movement along the straight rail into lateral door positioning, eliminating the need for curved rails and associated body discontinuities that would compromise impact energy absorption.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If a straight rail is used instead of a curved rail, then vehicle body strength and stiffness are improved, but the sliding door cannot move laterally to close

Engineering Contradiction:
Improvevehicle body lateral strengthVSAvoidsliding door lateral movement
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The door closing function is segmented into two independent movements: longitudinal movement along the straight rail and lateral movement via the closing member. This segmentation allows the rail to remain straight for structural integrity while the closing member provides the necessary lateral motion for door closure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The closing member adds a lateral dimension to the mechanism by pivoting perpendicular to the rail's longitudinal axis. This dimensional addition enables lateral door movement without requiring the rail to curve, maintaining both straight rail configuration and complete door functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for increased vehicle body strength and stiffness by maintaining a straight rail orientation, improving energy absorption in side impacts without compromising door functionality.

Implementation Method 1

a follower member that is slidably engaged with the rail

Methodology Applied
Scientific EffectSliding: Friction

Implementation Method 2

a closing member pivotally coupled to the follower member

Methodology Applied
Scientific EffectPivoting: Hinge

Implementation Method 3

a damper coupled to the inboard end of the closing member

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS10006235B2Vehicle sliding door assemblies and vehicles including the same
Publication Date: 2018.06.26 TOYOTA JIDOSHA KK
  • US10006235B2 patent drawing
  • US10006235B2 patent drawing
  • US10006235B2 patent drawing

AI summary

A vehicle sliding door assembly includes a rail that extends in a vehicle longitudinal direction, a hard stop spaced apart from the rail in a vehicle vertical direction, a slide assembly including a follower member that is slidably engaged with the rail, and a closing member pivotally coupled to the follower member, where the closing member is repositionable between an open position, in which the closing member is spaced apart from the hard stop in the vehicle longitudinal direction, and a closed position, in which the closing member contacts the hard stop.