Sliding Electrical Connector for Drawer Power Supply Continuity

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Solution Overview

Problem

In electrical equipment with a drawer that is designed to be slid out for service or testing, existing solutions fail to maintain a stable power supply to the circuit board within the drawer due to the need for extended power wires that can accommodate the drawer's movement.

Innovation Solution

An electrical connector system comprising a support bracket and connection terminals that maintain sliding electrical contact with a bus bar mounted on the cabinet's inner sidewall, ensuring continuous power supply to the circuit board as the drawer is drawn out, utilizing a sliding channel design and elastic contact portions to maintain contact during movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If power wires are extended to accommodate drawer movement, then the drawer can be drawn out for service and testing, but the power supply stability deteriorates and power delivery becomes interrupted

Engineering Contradiction:
Improvedrawer accessibilityVSAvoidpower supply stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies the dynamics principle by transforming the static power connection into a dynamic sliding contact system. The connection terminal with sliding contact portion moves together with the drawer, maintaining continuous sliding electrical contact with the bus bar during drawer movement. This dynamic adaptation allows the power supply to remain stable while accommodating the full range of drawer motion, resolving the contradiction between drawer accessibility and power supply stability.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If power wires are extended to accommodate drawer movement, then the drawer can be drawn out for service and testing, but the power delivery becomes interrupted

Engineering Contradiction:
Improvedrawer accessibilityVSAvoidpower delivery continuity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The dynamic sliding contact mechanism ensures continuous power delivery throughout the drawer's movement range. The connection terminal maintains electrical contact with the bus bar via sliding contact, eliminating interruptions in power supply that would otherwise occur during drawer extension and retraction, thus maintaining full productivity during service and testing operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements continuity of useful action by ensuring uninterrupted electrical contact between the connection terminal and bus bar throughout the entire drawer movement cycle. The sliding contact design maintains constant electrical connection, allowing power delivery to continue without interruption during drawer extension, service operations, and retraction, thereby sustaining continuous productive operation.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrical connector system ensures reliable power supply to the circuit board during service or testing operations by maintaining consistent electrical contact with the bus bar, even as the drawer is moved, thus preventing interruptions in power delivery.

Implementation Method 1

utilizing a sliding channel design and elastic contact portions to maintain contact during movement

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12034246B2Electrical connector, electrical connector assembly and electrical equipment
Publication Date: 2024.07.09 TYCO ELECTRONICS (SHANGHAI) CO LTD
  • US12034246B2 patent drawing
  • US12034246B2 patent drawing
  • US12034246B2 patent drawing

AI summary

An electrical connector includes a support bracket and a connection terminal. The connection terminal includes a terminal body mounted on the support bracket and in sliding electrical contact with a bus bar extending in a first plane, and a terminal connection portion protruding from a bottom of the terminal body in a first direction parallel to the first plane and electrically connected to a circuit board.