Sliding Immersion Cooling Module for Rack Integration

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Solution Overview

Problem

Conventional immersion cooling systems for high-performance servers are cumbersome and inconvenient due to their large box design, which makes integration into slide rail racks difficult and limits motherboard insertion and removal to a top-bottom direction.

Innovation Solution

An immersion cooling system where the chassis with heat-generating components is slidably integrated into a rack, allowing for easy integration of multiple modules and enabling front-rear sliding, with condensation pipelines positioned above the coolant for efficient heat dissipation and modular design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a huge box body is used to accommodate multiple motherboards for immersion cooling, then heat dissipation effectiveness is improved, but integration into a slide rail rack becomes difficult and device complexity increases

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidintegration difficulty
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent divides the immersion cooling system into separate modular units, each capable of accommodating one or more motherboards independently. These modular units can be individually installed or removed from the rack, transforming the monolithic box body into segmented, manageable components that integrate seamlessly with slide rail rack infrastructure while preserving the immersive cooling environment for effective heat dissipation

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the box body opening faces upwards to accommodate motherboards, then motherboard placement is simplified, but insertion and removal direction is limited to top-bottom which reduces operational convenience

Engineering Contradiction:
Improvemotherboard placement simplicityVSAvoidinsertion and removal convenience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent inverts the traditional upward-opening box design by orienting the modular unit opening to face the front or side, aligned with the rack's insertion direction. This allows motherboards to be inserted and removed in the front-rear direction along the rack, improving operational convenience while maintaining the sealed immersion cooling environment through proper sealing mechanisms at the modular interfaces

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for more convenient operation and maintenance by enabling the immersion cooling module to be easily plugged or unplugged from the rack, facilitating efficient heat dissipation through a two-phase cooling process while allowing for flexible module arrangement and improved operational convenience.

Implementation Method 1

liquid coolant, which absorbs the heat generated by the heat generating elements of the motherboard and vaporizes

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

vaporizes and condenses on condensation pipelines

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

absorbs the heat generated by the heat generating elements of the motherboard

Methodology Applied
Scientific EffectHeat absorption: Heat Exchanger

Implementation Method 4

Droplets of the liquid coolant on the condensation pipelines fall back into the liquid coolant by gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11665864B2Immersion cooling system and electronic apparatus having the same
Publication Date: 2023.05.30 WIWYNN CORP
  • US11665864B2 patent drawing
  • US11665864B2 patent drawing
  • US11665864B2 patent drawing

AI summary

An immersion cooling system including a rack and at least one immersion cooling module is provided. The immersion cooling module includes a chassis and a condensation pipeline. The chassis is slidably disposed on the rack and is adapted to accommodate a coolant. At least one heat generating component is adapted to be disposed in the chassis to be immersed in the liquid coolant. The condensation pipeline is disposed in the chassis and is located above the liquid coolant. In addition, an electronic apparatus having the immersion cooling system is also provided.