Sliding Lighter Cap Structure to Isolate Flame Heat

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Solution Overview

Problem

Conventional cigarette lighters face issues with heat transfer from the flame to the user's finger and complex assembly processes due to multiple engaging mechanisms, which can lead to accidental ignition or gas leakage during transportation and assembly.

Innovation Solution

A lighter design that eliminates the ignition button and windshield, featuring a lighter cap that slides to expose the gas nozzle exit opening only during ignition, allowing for efficient heat dissipation and simplifying the assembly process by reducing the number of components and securing mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the windshield is made of metal to prevent melting from flame heat, then the windshield can withstand high temperatures, but the heat will dissipate to the ignition button and scald the user's finger

Engineering Contradiction:
Improvewithstand temperatureVSAvoidheat transfer to finger
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The invention removes the windshield component entirely from the lighter structure. By extracting this element, the patent eliminates the heat transfer pathway from flame to ignition button to user's finger, while still allowing the flame to function for lighting cigarettes. This resolves the contradiction by eliminating the source of harmful heat transfer while preserving the essential lighting function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention segments the lighter into distinct functional zones: the flame generation area, the ignition button area, and the user's finger area. By spatially separating these zones and removing the connecting windshield structure, the patent prevents heat from propagating from the flame zone to the user's finger zone, resolving the thermal contradiction.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple engaging mechanisms are used to secure components, then the components can be securely attached, but the assembling process becomes complicated and prone to accidental ignition or gas leakage

Engineering Contradiction:
Improvecomponent securingVSAvoidassembling process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the functions of multiple separate components (windshield and ignition button) into a simplified integrated structure. This consolidation reduces the number of engaging mechanisms needed from multiple to just one, simplifying the assembly process while maintaining secure component attachment and preventing accidental ignition or gas leakage during assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The remaining engaging mechanism in the invention is designed to perform multiple functions simultaneously: securing the integrated structure, preventing accidental ignition, and preventing gas leakage during assembly and transportation. This multi-functional design resolves the contradiction by maintaining reliability with reduced complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the windshield encircles the gas nozzle exit opening, then the flame can be protected from wind, but it becomes difficult for the user to light up a cigarette when positioned away from the exit opening

Engineering Contradiction:
Improvewindproof abilityVSAvoidlighting ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention extracts and removes the windshield component that encircled the gas nozzle exit opening. This elimination of the encircling structure resolves the contradiction by allowing users to light cigarettes from various positions around the flame without being constrained by the rigid windproof enclosure, while the flame's natural shape provides sufficient wind resistance.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents heat from reaching the user's finger and simplifies the assembly and manufacturing process, enhancing safety and reducing the risk of accidental ignition or gas leakage during transportation and assembly.

Implementation Method 1

a piezoelectric unit disposed in the lighter housing for generating sparks when the piezoelectric unit is depressed

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11402095B2Lighter
Publication Date: 2022.08.02 LUO ZHOU WEN
  • US11402095B2 patent drawing
  • US11402095B2 patent drawing
  • US11402095B2 patent drawing

AI summary

A piezoelectric lighter includes a lighter housing having a liquefied gas storage, a gas emitting nozzle extended from the liquefied gas storage, a piezoelectric unit disposed in the lighter housing, and a lighter cap slidably coupled on top of the lighter housing above the piezoelectric unit. The gas emitting nozzle is slidably received at a nozzle window of the lighter cap, wherein an exit opening of the gas emitting nozzle is embedded in the ceiling of the lighter cap to protect the exit opening of the gas emitting nozzle. When the lighter cap is depressed to expose the exit opening of the gas emitting nozzle above the ceiling of the lighter cap, the piezoelectric unit is depressed and the gas emission unit is actuated at the same time to produce a flame at the exit opening of the gas emitting nozzle.