Sliding Module Mounting Mechanism for Interference-Free Assembly
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Solution Overview
Problem
The assembly of different modules in a confined space is hindered by interference, leading to increased difficulty and reduced efficiency.
Innovation Solution
A module mounting device with a bracket, mounting member, connecting rod, and probe assembly that allows the mounting member to slide and protrude relative to the bracket, facilitated by the connecting rod's rotation, reducing interference and improving assembly efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If modules are assembled in a confined space, then space utilization is improved, but assembly difficulty increases due to interference between modules
Solution Approach 1:
The mounting member is designed to be movable relative to the bracket, transitioning between a retracted state (when no first module is mounted) and a protruding state (when a first module is mounted). This dynamic adjustment allows the mounting member to adapt to different assembly stages, reducing interference with other modules during assembly while maintaining space utilization when assembled.
Solution Approach 2:
The probe assembly acts as an intermediary mechanism that detects the presence of the first module and automatically triggers the mounting member to switch between retracted and protruding states. This intermediary system eliminates the need for manual intervention to adjust the mounting member's position, thereby reducing assembly difficulty while maintaining compact space utilization.
2Device complexity
If mounting member remains fixed, then structure is simple, but interference with other modules increases during assembly
Solution Approach 1:
The mounting member transitions from a static fixed structure to a dynamic movable structure that can automatically adjust its position. It switches between retracted and protruding states based on whether a first module is mounted, reducing interference with other modules during assembly while maintaining relatively simple structural design through the use of a sliding mechanism guided by the probe assembly.
3Device complexity
If manual adjustment of mounting member is required, then device structure is simple, but assembly efficiency decreases
Solution Approach 1:
The probe assembly automatically detects the presence of the first module and triggers the mounting member to switch between retracted and protruding states without manual intervention. This self-service mechanism eliminates the need for operators to manually adjust the mounting member's position, significantly improving assembly efficiency while maintaining relatively simple device structure through automatic detection and actuation.
Solution Approach 2:
The probe assembly provides feedback about the presence of the first module to the mounting member, which then automatically adjusts its position accordingly. This feedback mechanism ensures the mounting member is in the correct state (retracted or protruding) based on the assembly situation, improving assembly efficiency without requiring complex manual control systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device reduces assembly difficulty and enhances efficiency by minimizing interference between modules, with automatic resetting features for both assembly and disassembly.
Implementation Method 1
a mounting member (20) movable relative to the bracket (10) between a protruding state in which the mounting portion (21) protrudes from the bracket (10) and a retracted state in which the mounting portion (21) is retracted
Data Source
AI summary
A module mounting device includes a bracket, a mounting member, a connecting rod, and a probe assembly. The bracket can mount a first module. The mounting member is slidably connected to the bracket, the mounting member includes a mounting portion, the mounting portion can mount a second module. The connecting rod is rotatably connected to the bracket and is slidably connected to the mounting member. The probe assembly is disposed on the bracket, a portion of the probe assembly extends through the bracket and is connected to the connecting rod. Wherein the probe assembly is configured to drive the connecting rod to rotate under a pressing force from the first module, and the connecting rod is configured to drive the mounting portion to protrude relative to the bracket.