Sliding Miter Saw Front Handle for Bevel Lock Adjustment

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Solution Overview

Problem

Existing sliding miter saws require users to reach behind the support section to adjust the bevel angle, which can be inconvenient and limit ergonomic efficiency.

Innovation Solution

A miter saw design featuring a handle adjacent to the guide bar that allows for the adjustment and locking of the bevel angle without needing to reach behind the support section, utilizing mechanisms such as a gear-driven nut system, conical detents, or cam-based locking systems to facilitate easy and precise angle changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the bevel angle adjustment mechanism is located behind the support section, then the locking function is reliable, but the ease of operation deteriorates as users must reach behind the support section to adjust the angle

Engineering Contradiction:
Improveease of bevel angle adjustmentVSAvoidmechanism location complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent relocates the bevel angle adjustment mechanism from a rearward position to a forward position adjacent to the guide bar, effectively changing the spatial dimension of access. This allows users to adjust the bevel angle from the front of the saw rather than reaching behind the support section, directly resolving the ergonomic issue while maintaining the locking function through the handle's movable positions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a handle mechanism is used for bevel angle adjustment, then the ease of operation improves, but the device complexity increases due to additional components

Engineering Contradiction:
Improveease of bevel angle adjustmentVSAvoidhandle mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The handle serves multiple functions: it acts as both the adjustment mechanism for changing the bevel angle and the locking mechanism for securing the selected angle. By making the handle movable between a first position (allowing rotation) and a second position (fixing rotation), the patent eliminates the need for separate adjustment and locking components, thereby improving ease of operation without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10898960B2Miter saw
Publication Date: 2021.01.26 BLACK & DECKER CORP
  • US10898960B2 patent drawing
  • US10898960B2 patent drawing
  • US10898960B2 patent drawing

AI summary

A miter saw has a base assembly, a table rotatably disposed on the base assembly, a support section rotatably connected to the table, a guide bar fixedly attached to and extending forwardly from the support section, and a saw assembly sliding along the guide bar. The saw assembly is pivotable downwardly for cutting a workpiece disposed on the table. A handle is disposed adjacent to a forward end of the guide bar. The handle is movable between a first position for fixing a rotational position of the support section relative to the table, and a second position for allowing rotational movement of the support section relative to the table.