Slim Ice Maker with Selective Insulation for Fresh Food Compartment

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Solution Overview

Problem

Conventional refrigerators with bottom-mount configurations face challenges in integrating an ice maker within the fresh food compartment, which is typically maintained above freezing temperatures, requiring a compact and space-efficient solution for ice production and storage.

Innovation Solution

An ice maker is mounted to the liner of the fresh food compartment at the intersection of the top wall and a lateral side wall, featuring a housing with thermal insulation on three sides and no insulation on the side abutting the wall, utilizing a ring-shaped protrusion for sealing and anchors for secure attachment, allowing efficient ice production and storage within the compartment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the ice maker is placed in the freezer compartment of a bottom-mount refrigerator, then ice production is efficient, but user access to ice becomes inconvenient and requires elaborate conveyor systems

Engineering Contradiction:
Improveuser access to iceVSAvoidconveyor system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The ice maker is extracted from the traditional freezer compartment location and relocated to the fresh food compartment. This allows ice to be produced and stored in close proximity to the user access point, eliminating the need for complex conveyor systems while maintaining efficient ice production through proper thermal management

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the ice maker is placed in the fresh food compartment, then user access to ice is convenient, but the compartment temperature above freezing makes ice production difficult

Engineering Contradiction:
Improveuser access to iceVSAvoidfresh food compartment temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The housing incorporates thermal insulation on three sides (top, bottom, and first side) while leaving the second side uninsulated to abut the lateral wall. This creates a localized cold environment within the housing for efficient ice production, while the overall fresh food compartment remains above freezing for convenient user access

Inventive Principle:
Principle #3Local quality

3Productivity

If the ice maker housing is fully insulated, then ice production efficiency is improved, but the housing occupies more space and reduces compactness

Engineering Contradiction:
Improveice production efficiencyVSAvoidhousing volume
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

Instead of fully insulating the housing, thermal insulation is applied selectively to only three sides (top, bottom, and first side). The second side remains uninsulated and abuts the lateral wall, reducing the overall housing volume and increasing compactness while maintaining sufficient ice production efficiency through localized thermal management

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables compact, efficient ice production and storage within the fresh food compartment, maintaining the compartment's temperature above freezing while providing convenient access to ice through a dispenser, addressing the impracticality of traditional freezer-based ice makers in bottom-mount refrigerators.

Implementation Method 1

Thermal insulation is disposed on the bottom, the first side and the top of the housing

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11397037B2Refrigeration appliance with slim ice maker
Publication Date: 2022.07.26 ELECTROLUX CONSUMER PROD INC
  • US11397037B2 patent drawing
  • US11397037B2 patent drawing
  • US11397037B2 patent drawing

AI summary

An ice maker for producing and storing ice pieces. The ice maker is mountable to a liner of a fresh food compartment at an intersection of a top wall and a lateral side wall of the liner. The ice maker includes an ice tray for forming ice pieces. An ice bin receives and stores ice pieces produced by the ice tray. A housing contains the ice tray and ice bin. The housing has a first side, a second side, a bottom and a top. A first cavity is formed in the first side and a second cavity is formed in the bottom. A thermal insulation is disposed in the first cavity and the second cavity. The second side of the ice maker housing does not include thermal insulation.