Slim Speaker Structure with Piezoelectric Ceramic Elements

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Solution Overview

Problem

Current speaker and vibration elements in 3C products, such as cellular phones and tablets, cannot be miniaturized to be both lighter and thinner due to the use of micromotors, making it difficult to reduce the thickness of these devices as they cannot be configured on the same plane.

Innovation Solution

A slim speaker structure is designed with ceramic elements configured on a frame, where different response frequencies of vibration and sound ceramic elements are mounted on specific accepting portions, allowing sound broadcasting and vibration prompts to be achieved on the same plane, utilizing a strip-typed overhanging section for the first accepting portion and a corrugated arch section for the second accepting portion to minimize oscillatory wave interference and enhance sound quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If micromotor with eccentric wheel is used in vibration elements, then vibration function is achieved, but volume and thickness increase making it difficult to conform with product requirements

Engineering Contradiction:
Improvevibration functionVSAvoidvolume of vibration element
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces the traditional micromotor-based mechanical vibration system with a piezoelectric ceramic element that generates vibration through electrical-to-mechanical energy conversion. This substitution eliminates the need for complex mechanical components like eccentric wheels, significantly reducing the volume and thickness of the vibration element while maintaining reliable vibration function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using piezoelectric ceramic elements that respond to different frequency signals. The vibration ceramic element responds to high-frequency signals (e.g., 20-100 kHz) while the sound ceramic element responds to low-frequency signals (e.g., 20-2000 Hz), allowing both functions to coexist in a thin structure without mechanical interference.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If miniaturized speaker and vibration elements are used, then size is reduced, but they cannot be configured on the same plane making product thickness reduction difficult

Engineering Contradiction:
Improvesize of speaker and vibration elementVSAvoidconfiguration on same plane
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The patent merges the speaker and vibration element functions into a single integrated structure where both piezoelectric ceramic elements are mounted on the same plane of a common frame. The vibration ceramic element and sound ceramic element are positioned adjacent to each other, sharing the same structural platform and eliminating the need for stacked configurations, thereby enabling product thickness reduction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a vertical stacking arrangement to a horizontal planar arrangement by configuring both ceramic elements on the same plane. This dimensional change allows the vibration and sound functions to coexist without increasing product thickness, as they are distributed laterally rather than vertically.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If ceramic elements are configured on the same plane, then product thickness is reduced, but oscillatory wave interference may affect sound quality

Engineering Contradiction:
Improveproduct thicknessVSAvoidoscillatory wave interference
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful oscillatory waves generated by the vibration ceramic element through dedicated vibration-absorbing structures attached to the frame. These structures are specifically designed to capture and dissipate the high-frequency oscillations before they can interfere with the sound ceramic element, thereby protecting sound quality while maintaining the thin planar configuration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces intermediary vibration-absorbing structures as mediators between the vibration ceramic element and the sound ceramic element. These intermediate components serve as buffers that absorb and isolate the oscillatory waves, preventing them from reaching the sound element and causing interference, thus enabling coexistence on the same plane without compromising sound quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the slim speaker structure to be applied on thin products like cellular phones and tablets, reducing overall thickness and improving sound quality by allowing both vibration and sound broadcasting on the same plane without the need for micromotors, thus enhancing product competitiveness.

Implementation Method 1

different response frequencies of vibration and sound ceramic elements

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

different response frequencies of vibration and sound ceramic elements

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

the overhanging section between the first accepting portion and frame is a strip-typed and approximately continuously bended body, can eliminate oscillatory wave interference

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 4

allows the second accepting portion to be coupled to the main body of the frame with corrugated arch section, thereby to constitute an elastic wave action of a general speaker, and further increase the sound quality

Methodology Applied
Scientific EffectElastic wave: Elasticity

Data Source

PatentUS8897469B2Slim speaker structure having vibration effect
Publication Date: 2014.11.25 ABATECH ELECTRONICS CO LTD
  • US8897469B2 patent drawing
  • US8897469B2 patent drawing
  • US8897469B2 patent drawing

AI summary

A slim speaker structure having a vibration effect includes a frame, ceramic elements configured on a surface of the frame, and a sound membrane disposed on the bottom of frame, where at least two first accepting portions are respectively configured on the frame adjacent to the sides thereof, allowing the corners of the first accepting portions to be respectively coupled to the main body of the frame with an overhanging section, and a second accepting portion is configured on the center of the frame, thereby allowing different response frequencies of vibration and sound ceramic elements to be mounted on the respective first and second accepting portions so as to constitute a slim speaker structure having a vibration effect, capable of being applied on cellular phones or tablets with a touch screen. Therefore, the vibration prompt and sound broadcasting can be constituted at the same plane through the different ceramic elements.