Slip Position Tracking via Dual Image Code Recognition

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Solution Overview

Problem

Existing information processing systems in manufacturing environments, such as printing factories, face challenges in managing work processes due to the inability to accurately track and display the position of slips with color codes captured by cameras, especially during system failures, which hinders efficient job progression and recovery operations.

Innovation Solution

An information processing system that includes image capturing devices and circuitry to manage the position of slips with first and second image codes, allowing for the display of slip positions and enabling the use of provisional slips with dummy codes during failures, facilitating recovery and job tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If color codes are used on work instruction sheets to track job progress, then job progression can be monitored, but the system cannot distinguish between ordinary slips and provisional slips during failures

Engineering Contradiction:
Improvesystem resilienceVSAvoidslip type identification
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent segments the identification system by using different code types: ordinary color codes for normal operations and distinctive dummy codes (with specific patterns or markers) for provisional slips. This segmentation allows the system to differentiate between slip types while maintaining a unified tracking approach through image capture devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes color changes and visual distinctions in codes printed on slips. Ordinary slips have standard color codes while provisional slips have dummy codes with distinctive visual characteristics (different colors, patterns, or markers) that enable automatic differentiation by image recognition systems, ensuring reliable identification during system failures.

Inventive Principle:
Principle #32Color changes

2Ease of operation

If the system uses standard color codes for all slips, then the tracking process is simple, but it cannot support recovery operations during system failures

Engineering Contradiction:
Improvetracking process simplicityVSAvoidfailure recovery capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements preliminary action by pre-printing distinctive dummy codes on provisional slips before system failures occur. These slips are prepared in advance with identifiable markers, so when a failure happens and recovery is needed, the system can immediately recognize and process provisional slips without requiring complex real-time differentiation logic.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces dummy codes as an intermediary element that bridges ordinary tracking operations and failure recovery operations. These distinctive codes act as a mediator that enables the system to handle both normal job progression and abnormal recovery scenarios through a unified image recognition framework, maintaining simplicity while enhancing adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If the system displays all slip positions continuously, then complete job tracking is achieved, but it increases system complexity and resource consumption

Engineering Contradiction:
Improvejob tracking completenessVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent applies local quality by making the display behavior context-dependent: the system continuously displays positions of ordinary slips for complete job tracking, but only displays positions of provisional slips when recovery operations are initiated or when specifically requested. This selective display approach maintains information completeness while reducing unnecessary system complexity and resource consumption during normal operations.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12073135B2Information processing system, information processing method, information processing apparatus, and non-transitory recording medium for managing a job using an image code
Publication Date: 2024.08.27 RICOH CO LTD
  • US12073135B2 patent drawing
  • US12073135B2 patent drawing
  • US12073135B2 patent drawing

AI summary

An information processing system includes one or more image capturing devices and circuitry. The one or more image capturing devices capture a first slip and a second slip to generate one or more images. The first slip has a first image code corresponding to a first type of identification information thereon, and the second slip has a second image code corresponding to a second type of identification information thereon. The circuitry is to manage a position of the first slip based on the first image code recognized from the one or more images, manage a position of the second slip based on the second image code recognized from the one or more images, and display the position of the second slip in response to an operation performed by a user.