Slip Ring Torque Coupling for Wind Turbine Alignment Tolerance

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Solution Overview

Problem

In large wind turbines, manufacturing and assembly tolerances lead to non-perfectly circular geometries and displacements in the torque transmission system of slip ring units, causing damage and distorted position and speed signals, necessitating additional sensors for reliable operation.

Innovation Solution

A torque transmission system for slip ring units that allows degrees of freedom in axial and radial directions while preventing tangential displacement, ensuring precise alignment and accurate signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a torque transmission system is rigidly connected to prevent all displacement, then alignment precision is improved, but the system cannot accommodate manufacturing tolerances and bearing displacements, leading to high loads and potential damage

Engineering Contradiction:
Improvealignment precisionVSAvoidsystem reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The torque transmission system employs a dynamic connection that allows controlled movement in axial and radial directions while maintaining tangential position. This is achieved through a coupling mechanism that provides degrees of freedom in non-critical directions (axial and radial) while constraining the tangential direction to prevent relative displacement that would affect encoder accuracy and torque transmission reliability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If additional sensors are added to compensate for distorted signals, then measurement reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the root cause of signal distortion by preventing tangential displacement through the constrained coupling mechanism. By removing the source of the problem (relative tangential movement between encoder and rotor), the system achieves reliable position and speed signals without requiring additional redundant sensors or complex signal correction systems.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If the torque transmission system allows degrees of freedom in axial and radial directions, then adaptability to tolerances is improved, but tangential displacement may occur causing signal distortion

Engineering Contradiction:
Improvetolerance accommodationVSAvoidposition and speed signal accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The coupling mechanism implements local quality by applying different constraint characteristics to different directions: it provides degrees of freedom in axial and radial directions to accommodate tolerances and bearing displacements, while simultaneously applying strict constraints in the tangential direction to maintain encoder alignment accuracy. This directional differentiation resolves the contradiction between adaptability and measurement precision.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260022688A1Torque transmission system for a slip ring unit of a wind turbine and method of assembly of a slip ring unit
Publication Date: 2026.01.22 GENERAL ELECTRIC RENOVABLES ESPANA SL
  • US20260022688A1 patent drawing
  • US20260022688A1 patent drawing
  • US20260022688A1 patent drawing

AI summary

The present disclosure is related to a torque transmission system (203) for a slip ring unit (200) The slip ring unit (200) is configured for being mounted along a rotational axis (30) of the wind turbine rotor (18). The slip ring unit (200) comprises an encoder, a rotating part (201) configured for connection to a rotating component of the wind turbine and a static part (202) configured for connection to a static component of the wind turbine. The torque transmission system (203) is configured for connecting the rotating part (201) of the slip ring unit (200) to the rotating component of the wind turbine while having a degree of freedom in an axial and/or in a radial direction. Furthermore, the torque transmission system (203) is configured to prevent relative displacement between the rotating part (201) of the slip ring unit (200) and the rotating component of the wind turbine in a tangential direction. The present disclosure also relates to methods (100) of assembly of a slip ring unit (200) in a wind turbine.